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Aluminum 8021-H16 vs 8021-H19

Aluminum · 8021 temper comparison

8021-H16 and 8021-H19 are two conditions of the same aluminum grade, 8021: H16 (strain hardened, three-quarter hard) versus H19 (strain hardened, extra hard). The chemistry is identical, so every difference below comes from the condition. 8021-H19 is the stronger of the two: yield strength 160 MPa (23.2 ksi) against 125 MPa (18.1 ksi) for 8021-H16, about 28% more; tensile strength follows at 175 MPa (25.4 ksi) vs 140 MPa (20.3 ksi). In exchange, 8021-H16 is the more ductile: elongation 3% versus 1.5% for 8021-H19, and 8021-H19 is harder (54 HV vs 46 HV). 8021-H16 runs hotter in service (120°C vs 100°C continuous).

8021-H16Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

8021-H19Choose it when strength drives the design.

8021-H16 vs 8021-H19: properties

8021-H168021-H19

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

140 MPa20.3 ksi
175 MPa25.4 ksi

Yield Strength (0.2% offset)

125 MPa18.1 ksi
160 MPa23.2 ksi

Elongation at Break

3%
1.5%

Shear Strength

85 MPa12.3 ksi
105 MPa15.2 ksi

Fatigue Strength (Endurance Limit)

48 MPa7 ksi
55 MPa8 ksi

Hardness, Vickers

46 HV
54 HV

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.73 g/cm³0.1 lb/in³ · Melting Point (Solidus) 650°C1,202 °F · Liquidus Temperature 660°C1,220 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

203 W/m·K117 BTU/hr·ft·°F
198 W/m·K114 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
100°C212 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.6 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

54.5 % IACS
53.5 % IACS

Electrical Resistivity

3.16×10⁻⁸ Ω·m1.24 µΩ·in
3.22×10⁻⁸ Ω·m1.27 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

65 / 100
64 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.78 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

33%
40%

Weldability

42 / 100
38 / 100

Formability (cold)

55 / 100
30 / 100

Same in both: Brazeability / Solderability 40 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 20%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale8021

8021-H16 vs 8021-H19 — frequently asked

Is 8021-H19 stronger than 8021-H16?

Yes. 8021-H19 has a typical yield strength of 160 MPa (23.2 ksi) against 125 MPa (18.1 ksi) for 8021-H16 — about 28% more. Tensile strength is 175 MPa (25.4 ksi) vs 140 MPa (20.3 ksi).

Which condition does FabDigit quote by default, H16 or H19?

H14 is the default 8021 condition in the FabDigit quote flow (neither H16 nor H19). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 8021-H16 or 8021-H19?

8021-H19. Its machinability rates fair (35/100) against poor (28/100) for 8021-H16.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 8021-H16 and 8021-H19 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.