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Aluminum 8021-H12 vs 8021-H16

Aluminum · 8021 temper comparison

8021-H12 and 8021-H16 are two conditions of the same aluminum grade, 8021: H12 (strain hardened, quarter hard) versus H16 (strain hardened, three-quarter hard). The chemistry is identical, so every difference below comes from the condition. 8021-H16 is the stronger of the two: yield strength 125 MPa (18.1 ksi) against 80 MPa (11.6 ksi) for 8021-H12, about 56% more; tensile strength follows at 140 MPa (20.3 ksi) vs 105 MPa (15.2 ksi). In exchange, 8021-H12 is the more ductile: elongation 8% versus 3% for 8021-H16, and 8021-H16 is harder (46 HV vs 34 HV).

8021-H12Choose it when the part is bent, formed or impact-loaded.

8021-H16Choose it when strength drives the design.

8021-H12 vs 8021-H16: properties

8021-H128021-H16

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

105 MPa15.2 ksi
140 MPa20.3 ksi

Yield Strength (0.2% offset)

80 MPa11.6 ksi
125 MPa18.1 ksi

Elongation at Break

8%
3%

Shear Strength

65 MPa9.4 ksi
85 MPa12.3 ksi

Fatigue Strength (Endurance Limit)

40 MPa5.8 ksi
48 MPa7 ksi

Hardness, Vickers

34 HV
46 HV

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.73 g/cm³0.1 lb/in³ · Melting Point (Solidus) 650°C1,202 °F · Liquidus Temperature 660°C1,220 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

210 W/m·K121 BTU/hr·ft·°F
203 W/m·K117 BTU/hr·ft·°F

Max Service Temperature (continuous)

130°C266 °F
120°C248 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.6 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

56 % IACS
54.5 % IACS

Electrical Resistivity

3.08×10⁻⁸ Ω·m1.21 µΩ·in
3.16×10⁻⁸ Ω·m1.24 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.78 V · Corrosion Resistance 65 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
28 / 100

Machinability Rating (AISI 1212 = 100 %)

28%
33%

Weldability

45 / 100
42 / 100

Formability (cold)

80 / 100
55 / 100

Same in both: Brazeability / Solderability 40 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 20%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale8021

8021-H12 vs 8021-H16 — frequently asked

Is 8021-H16 stronger than 8021-H12?

Yes. 8021-H16 has a typical yield strength of 125 MPa (18.1 ksi) against 80 MPa (11.6 ksi) for 8021-H12 — about 56% more. Tensile strength is 140 MPa (20.3 ksi) vs 105 MPa (15.2 ksi).

Which condition does FabDigit quote by default, H12 or H16?

H14 is the default 8021 condition in the FabDigit quote flow (neither H12 nor H16). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 8021-H12 or 8021-H16?

8021-H16, by a small margin. Both rate poor for machinability — 28/100 against 22/100 for 8021-H12.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 8021-H12 and 8021-H16 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.