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Aluminum 7A77 Stress Relieved vs 7A77-T73

Aluminum · 7A77 temper comparison

7A77 Stress Relieved and 7A77-T73 are two conditions of the same aluminum grade, 7A77: Stress Relieved versus T73 (solution heat treated and overaged for stress-corrosion resistance). The chemistry is identical, so every difference below comes from the condition. 7A77-T73 is the stronger of the two: yield strength 400 MPa (58 ksi) against 270 MPa (39.2 ksi) for 7A77 Stress Relieved, about 48% more; tensile strength follows at 470 MPa (68.2 ksi) vs 360 MPa (52.2 ksi). 7A77-T73 is the more ductile: elongation 8% versus 7% for 7A77 Stress Relieved, and 7A77-T73 is harder (135 HB vs 100 HB). 7A77-T73 conducts heat better (150 W/m·K vs 120 W/m·K).

7A77-T73Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

7A77 Stress Relieved vs 7A77-T73: properties

7A77 Stress Relieved7A77-T73

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

360 MPa52.2 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

270 MPa39.2 ksi
400 MPa58 ksi

Elongation at Break

7%
8%

Compressive Strength

280 MPa40.6 ksi
320 MPa46.4 ksi

Shear Strength

225 MPa32.6 ksi
245 MPa35.5 ksi

Fatigue Strength (Endurance Limit)

105 MPa15.2 ksi
135 MPa19.6 ksi

Fracture Toughness (K_IC)

24 MPa·√m21.8 ksi·√in
29 MPa·√m26.4 ksi·√in

Charpy V-Notch Impact (RT)

8 J5.9 ft·lbf
6 J4.4 ft·lbf

Hardness, Brinell

100 HB
135 HB

Hardness, Vickers

105 HV
145 HV

Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26.5 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.81 g/cm³0.1 lb/in³ · Melting Point (Solidus) 477°C891 °F · Liquidus Temperature 635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
150 W/m·K86.7 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 960 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

30 % IACS
40 % IACS

Electrical Resistivity

5.75×10⁻⁸ Ω·m2.26 µΩ·in
6.6×10⁻⁸ Ω·m2.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

46 / 100
55 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

66 / 100
70 / 100

Machinability Rating (AISI 1212 = 100 %)

68%
70%

Weldability

28 / 100
25 / 100

Formability (cold)

28 / 100
20 / 100

Same in both: Castability 35 / 100 · Brazeability / Solderability 15 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 215 MJ/kg92,433 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 1,250 L/kg150 gal/lb · Typical Recycled Content 5%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale7A77

7A77 Stress Relieved vs 7A77-T73 — frequently asked

Is 7A77-T73 stronger than 7A77 Stress Relieved?

Yes. 7A77-T73 has a typical yield strength of 400 MPa (58 ksi) against 270 MPa (39.2 ksi) for 7A77 Stress Relieved — about 48% more. Tensile strength is 470 MPa (68.2 ksi) vs 360 MPa (52.2 ksi).

Which condition does FabDigit quote by default, Stress Relieved or T73?

As Printed is the default 7A77 condition in the FabDigit quote flow (neither Stress Relieved nor T73). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose 7A77 Stress Relieved over 7A77-T73?

Pick 7A77-T73 when strength drives the design, or when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 7A77 Stress Relieved and 7A77-T73 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.