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Aluminum 6A02-O vs 6A02-T62

Aluminum · 6A02 temper comparison

6A02-O and 6A02-T62 are two conditions of the same aluminum grade, 6A02: O (annealed) versus T62 (T6, heat treated by the user). The chemistry is identical, so every difference below comes from the condition. 6A02-T62 is the stronger of the two: yield strength 245 MPa (35.5 ksi) against 60 MPa (8.7 ksi) for 6A02-O, about 4.1 times as much; tensile strength follows at 315 MPa (45.7 ksi) vs 125 MPa (18.1 ksi). In exchange, 6A02-O is the more ductile: elongation 25% versus 12% for 6A02-T62, and 6A02-T62 is harder (93 HB vs 32 HB). 6A02-O runs hotter in service (200°C vs 150°C continuous) and 6A02-O conducts heat better (185 W/m·K vs 165 W/m·K). On the shop floor, 6A02-T62 machines more easily (good vs fair).

6A02-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

6A02-T62Choose it when strength drives the design, or when the part is machined in volume.

6A02-O vs 6A02-T62: properties

6A02-O6A02-T62

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

125 MPa18.1 ksi
315 MPa45.7 ksi

Yield Strength (0.2% offset)

60 MPa8.7 ksi
245 MPa35.5 ksi

Elongation at Break

25%
12%

Reduction in Area

35%
34%

Compressive Strength

255 MPa37 ksi
250 MPa36.3 ksi

Shear Strength

85 MPa12.3 ksi
195 MPa28.3 ksi

Fatigue Strength (Endurance Limit)

55 MPa8 ksi
90 MPa13.1 ksi

Charpy V-Notch Impact (RT)

20 J14.8 ft·lbf
19 J14 ft·lbf

Hardness, Brinell

32 HB
93 HB

Hardness, Rockwell B

60 HRB
59 HRB

Hardness, Vickers

100 HV
98 HV

Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 29 MPa·√m26.4 ksi·√in

Physical

Density and transition temperatures.

Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 585°C1,085 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

185 W/m·K107 BTU/hr·ft·°F
165 W/m·K95.3 BTU/hr·ft·°F

Max Service Temperature (continuous)

200°C392 °F
150°C302 °F

Same in both: Specific Heat Capacity 896 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 393 J/g169 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

49 % IACS
43 % IACS

Same in both: Electrical Resistivity 4×10⁻⁸ Ω·m1.57 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

62 / 100
58 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.8 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
62 / 100

Weldability

78 / 100
72 / 100

Formability (cold)

90 / 100
40 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 190% · Castability 35 / 100 · Brazeability / Solderability 55 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6A02

6A02-O vs 6A02-T62 — frequently asked

Is 6A02-T62 stronger than 6A02-O?

Yes. 6A02-T62 has a typical yield strength of 245 MPa (35.5 ksi) against 60 MPa (8.7 ksi) for 6A02-O — about 4.1 times as much. Tensile strength is 315 MPa (45.7 ksi) vs 125 MPa (18.1 ksi).

Which condition does FabDigit quote by default, O or T62?

T6 is the default 6A02 condition in the FabDigit quote flow (neither O nor T62). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 6A02-O or 6A02-T62?

6A02-T62. Its machinability rates good (62/100) against fair (40/100) for 6A02-O; for welding the order is 6A02-O first (very good, 78/100) then 6A02-T62 (very good, 72/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6A02-O and 6A02-T62 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.