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Aluminum 6253-F vs 6253-T61

Aluminum · 6253 temper comparison

6253-F and 6253-T61 are two conditions of the same aluminum grade, 6253: F (as fabricated) versus T61 (T6 variant, underaged). The chemistry is identical, so every difference below comes from the condition. 6253-T61 is the stronger of the two: yield strength 145 MPa (21 ksi) against 90 MPa (13.1 ksi) for 6253-F, about 61% more; tensile strength follows at 220 MPa (31.9 ksi) vs 160 MPa (23.2 ksi). In exchange, 6253-F is the more ductile: elongation 20% versus 18% for 6253-T61, and 6253-T61 is harder (65 HB vs 45 HB). 6253-F conducts heat better (180 W/m·K vs 162 W/m·K). On the shop floor, 6253-T61 machines more easily (good vs fair) and 6253-F welds better (very good vs good).

6253-FChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

6253-T61Choose it when strength drives the design, or when the part is machined in volume.

6253-F vs 6253-T61: properties

6253-F6253-T61

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

160 MPa23.2 ksi
220 MPa31.9 ksi

Yield Strength (0.2% offset)

90 MPa13.1 ksi
145 MPa21 ksi

Elongation at Break

20%
18%

Shear Strength

105 MPa15.2 ksi
145 MPa21 ksi

Fatigue Strength (Endurance Limit)

55 MPa8 ksi
85 MPa12.3 ksi

Hardness, Brinell

45 HB
65 HB

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.71 g/cm³0.1 lb/in³ · Melting Point (Solidus) 590°C1,094 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

180 W/m·K104 BTU/hr·ft·°F
162 W/m·K93.6 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
140°C284 °F

Same in both: Specific Heat Capacity 895 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

46 % IACS
39 % IACS

Electrical Resistivity

3.75×10⁻⁸ Ω·m1.48 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

62 / 100
60 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.9 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
58 / 100

Weldability

75 / 100
65 / 100

Formability (cold)

70 / 100
58 / 100

Same in both: Brazeability / Solderability 50 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 13 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6253

6253-F vs 6253-T61 — frequently asked

Is 6253-T61 stronger than 6253-F?

Yes. 6253-T61 has a typical yield strength of 145 MPa (21 ksi) against 90 MPa (13.1 ksi) for 6253-F — about 61% more. Tensile strength is 220 MPa (31.9 ksi) vs 160 MPa (23.2 ksi).

Which condition does FabDigit quote by default, F or T61?

T6 is the default 6253 condition in the FabDigit quote flow (neither F nor T61). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 6253-F or 6253-T61?

6253-T61. Its machinability rates good (58/100) against fair (45/100) for 6253-F; for welding the order is 6253-F first (very good, 75/100) then 6253-T61 (good, 65/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6253-F and 6253-T61 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.