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Aluminum 6181-T4 vs 6181-T6

Aluminum · 6181 temper comparison

6181-T4 and 6181-T6 are two conditions of the same aluminum grade, 6181: T4 (solution heat treated and naturally aged) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. 6181-T6 is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 130 MPa (18.9 ksi) for 6181-T4, about 112% more; tensile strength follows at 315 MPa (45.7 ksi) vs 240 MPa (34.8 ksi). In exchange, 6181-T4 is the more ductile: elongation 25% versus 11% for 6181-T6, and 6181-T6 is harder (95 HB vs 70 HB). 6181-T6 runs hotter in service (120°C vs 100°C continuous). On the shop floor, 6181-T6 machines more easily (68 vs 55 out of 100).

6181-T4Choose it when the part is bent, formed or impact-loaded.

6181-T6Choose it when strength drives the design, or when the part sees heat.

6181-T4 vs 6181-T6: properties

6181-T46181-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

240 MPa34.8 ksi
315 MPa45.7 ksi

Yield Strength (0.2% offset)

130 MPa18.9 ksi
275 MPa39.9 ksi

Elongation at Break

25%
11%

Shear Strength

150 MPa21.8 ksi
195 MPa28.3 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
100 MPa14.5 ksi

Hardness, Brinell

70 HB
95 HB

Hardness, Vickers

75 HV
105 HV

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 585°C1,085 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

165 W/m·K95.3 BTU/hr·ft·°F
180 W/m·K104 BTU/hr·ft·°F

Max Service Temperature (continuous)

100°C212 °F
120°C248 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

44 % IACS
48 % IACS

Electrical Resistivity

3.9×10⁻⁸ Ω·m1.54 µΩ·in
3.6×10⁻⁸ Ω·m1.42 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.74 V · Corrosion Resistance 62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
68 / 100

Weldability

75 / 100
70 / 100

Formability (cold)

80 / 100
45 / 100

Same in both: Brazeability / Solderability 40 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6181

6181-T4 vs 6181-T6 — frequently asked

Is 6181-T6 stronger than 6181-T4?

Yes. 6181-T6 has a typical yield strength of 275 MPa (39.9 ksi) against 130 MPa (18.9 ksi) for 6181-T4 — about 112% more. Tensile strength is 315 MPa (45.7 ksi) vs 240 MPa (34.8 ksi).

Which condition does FabDigit quote by default, T4 or T6?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

Which is easier to machine, 6181-T4 or 6181-T6?

6181-T6, by a small margin. Both rate good for machinability — 68/100 against 55/100 for 6181-T4; for welding the order is 6181-T4 first (very good, 75/100) then 6181-T6 (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6181-T4 and 6181-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.