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Aluminum 6101A-T4 vs 6101A-T6

Aluminum · 6101A temper comparison

6101A-T4 and 6101A-T6 are two conditions of the same aluminum grade, 6101A: T4 (solution heat treated and naturally aged) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. 6101A-T6 is the stronger of the two: yield strength 195 MPa (28.3 ksi) against 85 MPa (12.3 ksi) for 6101A-T4, about 129% more; tensile strength follows at 220 MPa (31.9 ksi) vs 150 MPa (21.8 ksi). In exchange, 6101A-T4 is the more ductile: elongation 22% versus 14% for 6101A-T6, and 6101A-T6 is harder (71 HB vs 45 HB). 6101A-T6 runs hotter in service (150°C vs 120°C continuous) and 6101A-T6 conducts heat better (218 W/m·K vs 195 W/m·K).

6101A-T4Choose it when the part is bent, formed or impact-loaded.

6101A-T6Choose it when strength drives the design, or when the part sees heat.

6101A-T4 vs 6101A-T6: properties

6101A-T46101A-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

150 MPa21.8 ksi
220 MPa31.9 ksi

Yield Strength (0.2% offset)

85 MPa12.3 ksi
195 MPa28.3 ksi

Elongation at Break

22%
14%

Shear Strength

98 MPa14.2 ksi
138 MPa20 ksi

Fatigue Strength (Endurance Limit)

58 MPa8.4 ksi
70 MPa10.2 ksi

Hardness, Brinell

45 HB
71 HB

Hardness, Vickers

50 HV
75 HV

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 621°C1,150 °F · Liquidus Temperature 654°C1,209 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

195 W/m·K113 BTU/hr·ft·°F
218 W/m·K126 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Specific Heat Capacity 895 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

50 % IACS
57 % IACS

Electrical Resistivity

3.45×10⁻⁸ Ω·m1.36 µΩ·in
3.02×10⁻⁸ Ω·m1.19 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

73 / 100
72 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.8 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

32 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

32%
40%

Weldability

88 / 100
85 / 100

Formability (cold)

78 / 100
55 / 100

Same in both: Brazeability / Solderability 60 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6101A

6101A-T4 vs 6101A-T6 — frequently asked

Is 6101A-T6 stronger than 6101A-T4?

Yes. 6101A-T6 has a typical yield strength of 195 MPa (28.3 ksi) against 85 MPa (12.3 ksi) for 6101A-T4 — about 129% more. Tensile strength is 220 MPa (31.9 ksi) vs 150 MPa (21.8 ksi).

Which condition does FabDigit quote by default, T4 or T6?

T6 is the default 6101A condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 6101A-T4 or 6101A-T6?

6101A-T6. Its machinability rates fair (40/100) against poor (32/100) for 6101A-T4.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6101A-T4 and 6101A-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.