Aluminum 6101A-O vs 6101A-T4
Aluminum · 6101A temper comparison
6101A-O and 6101A-T4 are two conditions of the same aluminum grade, 6101A: O (annealed) versus T4 (solution heat treated and naturally aged). The chemistry is identical, so every difference below comes from the condition. 6101A-T4 is the stronger of the two: yield strength 85 MPa (12.3 ksi) against 40 MPa (5.8 ksi) for 6101A-O, about 113% more; tensile strength follows at 150 MPa (21.8 ksi) vs 90 MPa (13.1 ksi). In exchange, 6101A-O is the more ductile: elongation 30% versus 22% for 6101A-T4, and 6101A-T4 is harder (45 HB vs 25 HB). 6101A-O runs hotter in service (200°C vs 120°C continuous) and 6101A-O conducts heat better (226 W/m·K vs 195 W/m·K).
6101A-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.
6101A-T4Choose it when strength drives the design.
6101A-O vs 6101A-T4: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 621°C1,150 °F · Liquidus Temperature 654°C1,209 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 895 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.8 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Same in both: Brazeability / Solderability 60 / 100 · Polishability 65 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 25%
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
6101A-O vs 6101A-T4 — frequently asked
Is 6101A-T4 stronger than 6101A-O?
Yes. 6101A-T4 has a typical yield strength of 85 MPa (12.3 ksi) against 40 MPa (5.8 ksi) for 6101A-O — about 113% more. Tensile strength is 150 MPa (21.8 ksi) vs 90 MPa (13.1 ksi).
Which condition does FabDigit quote by default, O or T4?
T6 is the default 6101A condition in the FabDigit quote flow (neither O nor T4). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which is easier to machine, 6101A-O or 6101A-T4?
6101A-T4, by a small margin. Both rate poor for machinability — 32/100 against 25/100 for 6101A-O.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 6101A-O and 6101A-T4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.