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Aluminum 6101-H111 vs 6101-T64

Aluminum · 6101 temper comparison

6101-H111 and 6101-T64 are two conditions of the same aluminum grade, 6101: H111 (slightly strain hardened) versus T64 (solution heat treated and under-aged for maximum…). The chemistry is identical, so every difference below comes from the condition. 6101-T64 is the stronger of the two: yield strength 90 MPa (13.1 ksi) against 55 MPa (7.98 ksi) for 6101-H111, about 64% more; tensile strength follows at 130 MPa (18.9 ksi) vs 105 MPa (15.2 ksi). 6101-T64 is harder — 40 HB against 28 HB for 6101-H111 — which matters for wear surfaces and threads. On the shop floor, 6101-H111 forms better (excellent vs very good).

6101-T64Choose it when strength drives the design, or when surface hardness matters.

6101-H111 vs 6101-T64: properties

6101-H1116101-T64

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

70 GPa10.2 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

105 MPa15.2 ksi
130 MPa18.9 ksi

Yield Strength (0.2% offset)

55 MPa8 ksi
90 MPa13.1 ksi

Elongation at Break

25%
24%

Shear Strength

70 MPa10.2 ksi
85 MPa12.3 ksi

Fatigue Strength (Endurance Limit)

45 MPa6.5 ksi
52 MPa7.5 ksi

Hardness, Brinell

28 HB
40 HB

Hardness, Vickers

32 HV
45 HV

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 621°C1,150 °F · Liquidus Temperature 654°C1,209 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

220 W/m·K127 BTU/hr·ft·°F
226 W/m·K131 BTU/hr·ft·°F

Latent Heat of Fusion

397 J/g171 BTU/lb
393 J/g169 BTU/lb

Min Service Temperature

-196°C-321 °F
-200°C-328 °F

Same in both: Specific Heat Capacity 895 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.5 µm/m·K13.1 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

57 % IACS
59.5 % IACS

Electrical Resistivity

3.02×10⁻⁸ Ω·m1.19 µΩ·in
2.9×10⁻⁸ Ω·m1.14 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.74 V
-0.78 V

Corrosion Resistance

70 / 100
68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
42 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
28%

Weldability

85 / 100
88 / 100

Formability (cold)

90 / 100
78 / 100

Brazeability / Solderability

75 / 100
70 / 100

Polishability

70 / 100
65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
205 MJ/kg88,134 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Typical Recycled Content

35%
20%

Same in both: Embodied Water 1,150 L/kg138 gal/lb

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6101

6101-H111 vs 6101-T64 — frequently asked

Is 6101-T64 stronger than 6101-H111?

Yes. 6101-T64 has a typical yield strength of 90 MPa (13.1 ksi) against 55 MPa (7.98 ksi) for 6101-H111 — about 64% more. Tensile strength is 130 MPa (18.9 ksi) vs 105 MPa (15.2 ksi).

Which condition does FabDigit quote by default, H111 or T64?

T6 is the default 6101 condition in the FabDigit quote flow (neither H111 nor T64). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 6101-H111 or 6101-T64?

6101-T64, by a small margin. Both rate fair for machinability — 42/100 against 35/100 for 6101-H111.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6101-H111 and 6101-T64 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.