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Aluminum 6082-O vs 6082-T6511

Aluminum · 6082 temper comparison

6082-O and 6082-T6511 are two conditions of the same aluminum grade, 6082: O (annealed) versus T6511 (T6, stress relieved by stretching, minor straightening). The chemistry is identical, so every difference below comes from the condition. 6082-T6511 is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 65 MPa (9.43 ksi) for 6082-O, about 4.2 times as much; tensile strength follows at 315 MPa (45.7 ksi) vs 130 MPa (18.9 ksi). In exchange, 6082-O is the more ductile: elongation 27% versus 10% for 6082-T6511, and 6082-T6511 is harder (96 HB vs 35 HB). 6082-O conducts electricity better (49 % IACS vs 41 % IACS). On the shop floor, 6082-T6511 machines more easily (good vs fair).

6082-OChoose it when the part is bent, formed or impact-loaded.

6082-T6511Choose it when strength drives the design, or when the part is machined in volume.

6082-O vs 6082-T6511: properties

6082-O6082-T6511

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

130 MPa18.9 ksi
315 MPa45.7 ksi

Yield Strength (0.2% offset)

65 MPa9.4 ksi
275 MPa39.9 ksi

Elongation at Break

27%
10%

Shear Strength

85 MPa12.3 ksi
210 MPa30.5 ksi

Fatigue Strength (Endurance Limit)

60 MPa8.7 ksi
95 MPa13.8 ksi

Hardness, Brinell

35 HB
96 HB

Hardness, Rockwell B

60 HRB
61 HRB

Hardness, Vickers

38 HV
102 HV

Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 29 MPa·√m26.4 ksi·√in

Physical

Density and transition temperatures.

Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 555°C1,031 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

185 W/m·K107 BTU/hr·ft·°F
170 W/m·K98.2 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

49 % IACS
41 % IACS

Electrical Resistivity

3.5×10⁻⁸ Ω·m1.38 µΩ·in
4.2×10⁻⁸ Ω·m1.65 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
65 / 100

Weldability

80 / 100
75 / 100

Formability (cold)

90 / 100
35 / 100

Same in both: Brazeability / Solderability 35 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6082

6082-O vs 6082-T6511 — frequently asked

Is 6082-T6511 stronger than 6082-O?

Yes. 6082-T6511 has a typical yield strength of 275 MPa (39.9 ksi) against 65 MPa (9.43 ksi) for 6082-O — about 4.2 times as much. Tensile strength is 315 MPa (45.7 ksi) vs 130 MPa (18.9 ksi).

Which condition does FabDigit quote by default, O or T6511?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

Which is easier to machine, 6082-O or 6082-T6511?

6082-T6511. Its machinability rates good (65/100) against fair (35/100) for 6082-O; for welding the order is 6082-O first (very good, 80/100) then 6082-T6511 (very good, 75/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6082-O and 6082-T6511 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.