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Aluminum 6005A vs 6026

Aluminum · grade comparison

Aluminum 6005A and 6026 are both aluminum grades. 6026 is the stronger of the two: yield strength 360 MPa (52.2 ksi) against 235 MPa (34.1 ksi) for 6005A, about 53% more; tensile strength follows at 385 MPa (55.8 ksi) vs 275 MPa (39.9 ksi). In exchange, 6005A is the more ductile: elongation 11% versus 9% for 6026, and 6026 is harder (110 HB vs 95 HB). 6005A runs hotter in service (150°C vs 120°C continuous) and 6005A conducts heat better (190 W/m·K vs 165 W/m·K). On the shop floor, 6026 machines more easily (excellent vs good), 6005A welds better (excellent vs poor), and 6005A sits in a lower cost tier (budget, $) than 6026 (premium, $$$).

6005AChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

6026Choose it when strength drives the design, or when the part is machined in volume.

6005A vs 6026: properties

6005A6026

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

275 MPa39.9 ksi
385 MPa55.8 ksi

Yield Strength (0.2% offset)

235 MPa34.1 ksi
360 MPa52.2 ksi

Elongation at Break

11%
9%

Compressive Strength

235 MPa34.1 ksi
—

Shear Strength

180 MPa26.1 ksi
230 MPa33.4 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
105 MPa15.2 ksi

Fracture Toughness (K_IC)

29 MPa·√m26.4 ksi·√in
24 MPa·√m21.8 ksi·√in

Charpy V-Notch Impact (RT)

18 J13.3 ft·lbf
—

Hardness, Brinell

95 HB
110 HB

Hardness, Vickers

100 HV
118 HV

Same in both: Elastic (Young's) Modulus 69.5 GPa10.1 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.7 g/cm³0.1 lb/in³
2.72 g/cm³0.1 lb/in³

Melting Point (Solidus)

607°C1,125 °F
585°C1,085 °F

Liquidus Temperature

654°C1,209 °F
650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

190 W/m·K110 BTU/hr·ft·°F
165 W/m·K95.3 BTU/hr·ft·°F

Specific Heat Capacity

897 J/kg·K0.21 BTU/lb·°F
895 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23 µm/m·K12.8 µin/in·°F
23.4 µm/m·K13 µin/in·°F

Latent Heat of Fusion

393 J/g169 BTU/lb
395 J/g170 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
120°C248 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

49 % IACS
42 % IACS

Electrical Resistivity

3.5×10⁻⁸ Ω·m1.38 µΩ·in
4.1×10⁻⁸ Ω·m1.61 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.78 V
-0.8 V

Corrosion Resistance

68 / 100
60 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
95 / 100

Machinability Rating (AISI 1212 = 100 %)

190%
95%

Weldability

85 / 100
20 / 100

Formability (cold)

40 / 100
22 / 100

Castability

25 / 100
—

Brazeability / Solderability

45 / 100
20 / 100

Polishability

70 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

102 kN·m/kg
142 kN·m/kg

Specific Stiffness (E / density)

25.7 MN·m/kg
25.6 MN·m/kg

Modulus of Resilience

397 kJ/m³
932 kJ/m³

Thermal Diffusivity

78.5 mm²/s
67.8 mm²/s

Thermal Shock Resistance Index

33
39

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6005A6026

Manufacturing and finishing

Capability6005A6026
CNC machiningYes—
Sheet metalYes—
Default condition——
Relative cost$ Budget$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

6005A vs 6026 — frequently asked

Is 6026 stronger than 6005A?

Yes. 6026 has a typical yield strength of 360 MPa (52.2 ksi) against 235 MPa (34.1 ksi) for 6005A — about 53% more. Tensile strength is 385 MPa (55.8 ksi) vs 275 MPa (39.9 ksi).

Which is cheaper, 6005A or 6026?

6005A is the lower-cost material: it sits in the budget tier ($) while 6026 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 6005A or 6026?

6026. Its machinability rates excellent (95/100) against good (62/100) for 6005A; for welding the order is 6005A first (excellent, 85/100) then 6026 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6005A and 6026 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.