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Aluminum 6005A-T4 vs 6005A-T5

Aluminum · 6005A temper comparison

6005A-T4 and 6005A-T5 are two conditions of the same aluminum grade, 6005A: T4 (solution heat treated and naturally aged) versus T5 (cooled from hot working and artificially aged). The chemistry is identical, so every difference below comes from the condition. 6005A-T5 is the stronger of the two: yield strength 225 MPa (32.6 ksi) against 110 MPa (16 ksi) for 6005A-T4, about 105% more; tensile strength follows at 265 MPa (38.4 ksi) vs 205 MPa (29.7 ksi). In exchange, 6005A-T4 is the more ductile: elongation 18% versus 10% for 6005A-T5, and 6005A-T5 is harder (90 HB vs 60 HB). 6005A-T5 runs hotter in service (150°C vs 100°C continuous) and 6005A-T5 conducts heat better (193 W/m·K vs 172 W/m·K). On the shop floor, 6005A-T5 machines more easily (good vs fair).

6005A-T4Choose it when the part is bent, formed or impact-loaded.

6005A-T5Choose it when strength drives the design, or when the part sees heat.

6005A-T4 vs 6005A-T5: properties

6005A-T46005A-T5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

205 MPa29.7 ksi
265 MPa38.4 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
225 MPa32.6 ksi

Elongation at Break

18%
10%

Compressive Strength

110 MPa16 ksi
235 MPa34.1 ksi

Shear Strength

135 MPa19.6 ksi
172 MPa24.9 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
88 MPa12.8 ksi

Fracture Toughness (K_IC)

34 MPa·√m30.9 ksi·√in
29 MPa·√m26.4 ksi·√in

Charpy V-Notch Impact (RT)

26 J19.2 ft·lbf
18 J13.3 ft·lbf

Hardness, Brinell

60 HB
90 HB

Hardness, Vickers

64 HV
100 HV

Same in both: Elastic (Young's) Modulus 69.5 GPa10.1 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 607°C1,125 °F · Liquidus Temperature 654°C1,209 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

172 W/m·K99.4 BTU/hr·ft·°F
193 W/m·K112 BTU/hr·ft·°F

Max Service Temperature (continuous)

100°C212 °F
150°C302 °F

Same in both: Specific Heat Capacity 897 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23 µm/m·K12.8 µin/in·°F · Latent Heat of Fusion 393 J/g169 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

43 % IACS
50 % IACS

Electrical Resistivity

4×10⁻⁸ Ω·m1.57 µΩ·in
3.5×10⁻⁸ Ω·m1.38 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.78 V · Corrosion Resistance 68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

140%
190%

Weldability

88 / 100
85 / 100

Formability (cold)

80 / 100
42 / 100

Same in both: Castability 25 / 100 · Brazeability / Solderability 45 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6005A

6005A-T4 vs 6005A-T5 — frequently asked

Is 6005A-T5 stronger than 6005A-T4?

Yes. 6005A-T5 has a typical yield strength of 225 MPa (32.6 ksi) against 110 MPa (16 ksi) for 6005A-T4 — about 105% more. Tensile strength is 265 MPa (38.4 ksi) vs 205 MPa (29.7 ksi).

Which condition does FabDigit quote by default, T4 or T5?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

Which is easier to machine, 6005A-T4 or 6005A-T5?

6005A-T5. Its machinability rates good (60/100) against fair (45/100) for 6005A-T4.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6005A-T4 and 6005A-T5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.