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Aluminum 5183 vs BAlSi-9

Aluminum · grade comparison

Aluminum 5183 and BAlSi-9 are both aluminum grades. 5183 is the stronger of the two: yield strength 145 MPa (21 ksi) against 90 MPa (13.1 ksi) for BAlSi-9, about 61% more; tensile strength follows at 300 MPa (43.5 ksi) vs 165 MPa (23.9 ksi). 5183 is the more ductile: elongation 20% versus 2% for BAlSi-9, and 5183 is harder (80 HB vs 60 HB). BAlSi-9 runs hotter in service (150°C vs 65°C continuous) and BAlSi-9 conducts heat better (140 W/m·K vs 117 W/m·K). On the shop floor, 5183 machines more easily (50 vs 35 out of 100), 5183 welds better (excellent vs poor), and 5183 sits in a lower cost tier (standard, $$) than BAlSi-9 (premium, $$$).

5183Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

BAlSi-9Choose it when the part sees heat.

5183 vs BAlSi-9: properties

5183BAlSi-9

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

26.4 GPa3.8 Msi
26.5 GPa3.8 Msi

Tensile Strength (Ultimate)

300 MPa43.5 ksi
165 MPa23.9 ksi

Yield Strength (0.2% offset)

145 MPa21 ksi
90 MPa13.1 ksi

Elongation at Break

20%
2%

Shear Strength

175 MPa25.4 ksi
105 MPa15.2 ksi

Fatigue Strength (Endurance Limit)

145 MPa21 ksi
55 MPa8 ksi

Fracture Toughness (K_IC)

28 MPa·√m25.5 ksi·√in
—

Hardness, Brinell

80 HB
60 HB

Reduction in Area

—
3%

Compressive Strength

—
95 MPa13.8 ksi

Charpy V-Notch Impact (RT)

—
3 J2.2 ft·lbf

Hardness, Rockwell B

—
25 HRB

Hardness, Vickers

—
65 HV

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.66 g/cm³0.1 lb/in³
2.68 g/cm³0.1 lb/in³

Melting Point (Solidus)

574°C1,065 °F
559°C1,038 °F

Liquidus Temperature

638°C1,180 °F
596°C1,105 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

117 W/m·K67.6 BTU/hr·ft·°F
140 W/m·K80.9 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

23.4 µm/m·K13 µin/in·°F
20.5 µm/m·K11.4 µin/in·°F

Latent Heat of Fusion

397 J/g171 BTU/lb
500 J/g215 BTU/lb

Max Service Temperature (continuous)

65°C149 °F
150°C302 °F

Min Service Temperature

-270°C-454 °F
-200°C-328 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

29 % IACS
37 % IACS

Electrical Resistivity

5.9×10⁻⁸ Ω·m2.32 µΩ·in
4.7×10⁻⁸ Ω·m1.85 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.87 V
-0.83 V

Corrosion Resistance

75 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
30%

Weldability

95 / 100
30 / 100

Formability (cold)

70 / 100
25 / 100

Castability

25 / 100
90 / 100

Brazeability / Solderability

15 / 100
95 / 100

Polishability

60 / 100
40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
205 MJ/kg88,134 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

30%
10%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

113 kN·m/kg
62 kN·m/kg

Specific Stiffness (E / density)

26.7 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

148 kJ/m³
57 kJ/m³

Thermal Diffusivity

48.9 mm²/s
58 mm²/s

Thermal Shock Resistance Index

21
16

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale5183BAlSi-9

Manufacturing and finishing

Capability5183BAlSi-9
CNC machiningYes—
Sheet metalYes—
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

5183 vs BAlSi-9 — frequently asked

Is 5183 stronger than BAlSi-9?

Yes. 5183 has a typical yield strength of 145 MPa (21 ksi) against 90 MPa (13.1 ksi) for BAlSi-9 — about 61% more. Tensile strength is 300 MPa (43.5 ksi) vs 165 MPa (23.9 ksi).

Which is cheaper, 5183 or BAlSi-9?

5183 is the lower-cost material: it sits in the standard tier ($$) while BAlSi-9 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 5183 or BAlSi-9?

5183, by a small margin. Both rate fair for machinability — 50/100 against 35/100 for BAlSi-9; for welding the order is 5183 first (excellent, 95/100) then BAlSi-9 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5183 and BAlSi-9 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.