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Aluminum 5086-H111 vs 5086-H34

Aluminum · 5086 temper comparison

5086-H111 and 5086-H34 are two conditions of the same aluminum grade, 5086: H111 (slightly strain hardened) versus H34 (strain hardened and stabilized, half hard). The chemistry is identical, so every difference below comes from the condition. 5086-H34 is the stronger of the two: yield strength 255 MPa (37 ksi) against 145 MPa (21 ksi) for 5086-H111, about 76% more; tensile strength follows at 325 MPa (47.1 ksi) vs 270 MPa (39.2 ksi). In exchange, 5086-H111 is the more ductile: elongation 18% versus 10% for 5086-H34, and 5086-H34 is harder (78 HB vs 63 HB). On the shop floor, 5086-H34 machines more easily (50 vs 40 out of 100).

5086-H111Choose it when the part is bent, formed or impact-loaded.

5086-H34Choose it when strength drives the design, or when the part is machined in volume.

5086-H111 vs 5086-H34: properties

5086-H1115086-H34

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

270 MPa39.2 ksi
325 MPa47.1 ksi

Yield Strength (0.2% offset)

145 MPa21 ksi
255 MPa37 ksi

Elongation at Break

18%
10%

Shear Strength

163 MPa23.6 ksi
185 MPa26.8 ksi

Fatigue Strength (Endurance Limit)

138 MPa20 ksi
160 MPa23.2 ksi

Hardness, Brinell

63 HB
78 HB

Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.66 g/cm³0.1 lb/in³ · Melting Point (Solidus) 585°C1,085 °F · Liquidus Temperature 640°C1,184 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

126 W/m·K72.8 BTU/hr·ft·°F
127 W/m·K73.4 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.8 µm/m·K13.2 µin/in·°F · Latent Heat of Fusion 397 J/g171 BTU/lb · Max Service Temperature (continuous) 65°C149 °F · Min Service Temperature -270°C-454 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 31 % IACS · Electrical Resistivity 5.6×10⁻⁸ Ω·m2.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.85 V · Corrosion Resistance 82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
30%

Weldability

90 / 100
85 / 100

Formability (cold)

80 / 100
48 / 100

Same in both: Brazeability / Solderability 20 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale5086

5086-H111 vs 5086-H34 — frequently asked

Is 5086-H34 stronger than 5086-H111?

Yes. 5086-H34 has a typical yield strength of 255 MPa (37 ksi) against 145 MPa (21 ksi) for 5086-H111 — about 76% more. Tensile strength is 325 MPa (47.1 ksi) vs 270 MPa (39.2 ksi).

Which condition does FabDigit quote by default, H111 or H34?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

Which is easier to machine, 5086-H111 or 5086-H34?

5086-H34, by a small margin. Both rate fair for machinability — 50/100 against 40/100 for 5086-H111; for welding the order is 5086-H111 first (excellent, 90/100) then 5086-H34 (excellent, 85/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5086-H111 and 5086-H34 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.