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Aluminum 5010-H18 vs 5010-O

Aluminum · 5010 temper comparison

5010-H18 and 5010-O are two conditions of the same aluminum grade, 5010: H18 (strain hardened, full hard) versus O (annealed). The chemistry is identical, so every difference below comes from the condition. 5010-H18 is the stronger of the two: yield strength 145 MPa (21 ksi) against 40 MPa (5.8 ksi) for 5010-O, about 3.6 times as much; tensile strength follows at 160 MPa (23.2 ksi) vs 100 MPa (14.5 ksi). In exchange, 5010-O is the more ductile: elongation 27% versus 3% for 5010-H18, and 5010-H18 is harder (48 HB vs 26 HB). 5010-O runs hotter in service (200°C vs 100°C continuous). On the shop floor, 5010-H18 machines more easily (fair vs poor).

5010-H18Choose it when strength drives the design, or when the part is machined in volume.

5010-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

5010-H18 vs 5010-O: properties

5010-H185010-O

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

160 MPa23.2 ksi
100 MPa14.5 ksi

Yield Strength (0.2% offset)

145 MPa21 ksi
40 MPa5.8 ksi

Elongation at Break

3%
27%

Shear Strength

95 MPa13.8 ksi
68 MPa9.9 ksi

Fatigue Strength (Endurance Limit)

62 MPa9 ksi
45 MPa6.5 ksi

Hardness, Brinell

48 HB
26 HB

Hardness, Vickers

52 HV
29 HV

Same in both: Elastic (Young's) Modulus 69.5 GPa10.1 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.7 g/cm³0.1 lb/in³ · Melting Point (Solidus) 640°C1,184 °F · Liquidus Temperature 655°C1,211 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

203 W/m·K117 BTU/hr·ft·°F
210 W/m·K121 BTU/hr·ft·°F

Max Service Temperature (continuous)

100°C212 °F
200°C392 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.6 µm/m·K13.1 µin/in·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

50 % IACS
52 % IACS

Electrical Resistivity

3.45×10⁻⁸ Ω·m1.36 µΩ·in
3.32×10⁻⁸ Ω·m1.31 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

72 / 100
74 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.84 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

42 / 100
25 / 100

Machinability Rating (AISI 1212 = 100 %)

42%
25%

Weldability

82 / 100
90 / 100

Formability (cold)

30 / 100
95 / 100

Same in both: Castability 30 / 100 · Brazeability / Solderability 45 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale5010

5010-H18 vs 5010-O — frequently asked

Is 5010-H18 stronger than 5010-O?

Yes. 5010-H18 has a typical yield strength of 145 MPa (21 ksi) against 40 MPa (5.8 ksi) for 5010-O — about 3.6 times as much. Tensile strength is 160 MPa (23.2 ksi) vs 100 MPa (14.5 ksi).

Which condition does FabDigit quote by default, H18 or O?

H14 is the default 5010 condition in the FabDigit quote flow (neither H18 nor O). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 5010-H18 or 5010-O?

5010-H18. Its machinability rates fair (42/100) against poor (25/100) for 5010-O; for welding the order is 5010-O first (excellent, 90/100) then 5010-H18 (very good, 82/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5010-H18 and 5010-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.