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Aluminum 4043-AW vs 4043-O

Aluminum · 4043 temper comparison

4043-AW and 4043-O are two conditions of the same aluminum grade, 4043: AW (as-welded deposit) versus O (annealed). The chemistry is identical, so every difference below comes from the condition. 4043-AW is the stronger of the two: tensile strength 165 MPa (23.9 ksi) against 145 MPa (21 ksi) for 4043-O, about 14% more. In exchange, 4043-O is the more ductile: elongation 22% versus 8% for 4043-AW, and 4043-AW is harder (45 HB vs 40 HB).

4043-AWChoose it when strength drives the design.

4043-OChoose it when the part is bent, formed or impact-loaded.

4043-AW vs 4043-O: properties

4043-AW4043-O

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

165 MPa23.9 ksi
145 MPa21 ksi

Elongation at Break

8%
22%

Shear Strength

100 MPa14.5 ksi
95 MPa13.8 ksi

Fatigue Strength (Endurance Limit)

50 MPa7.3 ksi
55 MPa8 ksi

Hardness, Brinell

45 HB
40 HB

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33 · Yield Strength (0.2% offset) 55 MPa8 ksi

Physical

Density and transition temperatures.

Same in both: Density 2.68 g/cm³0.1 lb/in³ · Melting Point (Solidus) 574°C1,065 °F · Liquidus Temperature 632°C1,170 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

160 W/m·K92.4 BTU/hr·ft·°F
163 W/m·K94.2 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22 µm/m·K12.2 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

40 % IACS
42 % IACS

Electrical Resistivity

4.3×10⁻⁸ Ω·m1.69 µΩ·in
4.1×10⁻⁸ Ω·m1.61 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
58 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

25%
30%

Formability (cold)

45 / 100
80 / 100

Same in both: Machinability 25 / 100 · Weldability 95 / 100 · Castability 85 / 100 · Brazeability / Solderability 80 / 100 · Polishability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale4043

4043-AW vs 4043-O — frequently asked

Is 4043-AW stronger than 4043-O?

Yes. 4043-AW has a typical tensile strength of 165 MPa (23.9 ksi) against 145 MPa (21 ksi) for 4043-O — about 14% more.

Which condition does FabDigit quote by default, AW or O?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

When should I choose 4043-AW over 4043-O?

Pick 4043-AW when strength drives the design. Pick 4043-O when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4043-AW and 4043-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.