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Aluminum 2A21-T4 vs 2A21-T6

Aluminum · 2A21 temper comparison

2A21-T4 and 2A21-T6 are two conditions of the same aluminum grade, 2A21: T4 (solution heat treated and naturally aged) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. 2A21-T6 is the stronger of the two: yield strength 290 MPa (42.1 ksi) against 210 MPa (30.5 ksi) for 2A21-T4, about 38% more; tensile strength follows at 400 MPa (58 ksi) vs 350 MPa (50.8 ksi). In exchange, 2A21-T4 is the more ductile: elongation 16% versus 10% for 2A21-T6, and 2A21-T6 is harder (118 HB vs 100 HB). 2A21-T6 runs hotter in service (250°C vs 175°C continuous).

2A21-T4Choose it when the part is bent, formed or impact-loaded.

2A21-T6Choose it when strength drives the design, or when the part sees heat.

2A21-T4 vs 2A21-T6: properties

2A21-T42A21-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

350 MPa50.8 ksi
400 MPa58 ksi

Yield Strength (0.2% offset)

210 MPa30.5 ksi
290 MPa42.1 ksi

Elongation at Break

16%
10%

Reduction in Area

30%
22%

Shear Strength

215 MPa31.2 ksi
240 MPa34.8 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
105 MPa15.2 ksi

Fracture Toughness (K_IC)

32 MPa·√m29.1 ksi·√in
30 MPa·√m27.3 ksi·√in

Hardness, Brinell

100 HB
118 HB

Hardness, Vickers

108 HV
125 HV

Same in both: Elastic (Young's) Modulus 73 GPa10.6 Msi · Shear Modulus 27 GPa3.9 Msi · Bulk Modulus 75 GPa10.9 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.84 g/cm³0.1 lb/in³ · Melting Point (Solidus) 543°C1,009 °F · Liquidus Temperature 643°C1,189 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

116 W/m·K67 BTU/hr·ft·°F
122 W/m·K70.5 BTU/hr·ft·°F

Max Service Temperature (continuous)

175°C347 °F
250°C482 °F

Same in both: Specific Heat Capacity 864 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.3 µm/m·K12.4 µin/in·°F · Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

28 % IACS
30 % IACS

Same in both: Electrical Resistivity 6.2×10⁻⁸ Ω·m2.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

33 / 100
36 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.66 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
62 / 100

Formability (cold)

45 / 100
25 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 50% · Weldability 60 / 100 · Brazeability / Solderability 15 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 210 MJ/kg90,284 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 15%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2A21

2A21-T4 vs 2A21-T6 — frequently asked

Is 2A21-T6 stronger than 2A21-T4?

Yes. 2A21-T6 has a typical yield strength of 290 MPa (42.1 ksi) against 210 MPa (30.5 ksi) for 2A21-T4 — about 38% more. Tensile strength is 400 MPa (58 ksi) vs 350 MPa (50.8 ksi).

Which condition does FabDigit quote by default, T4 or T6?

T4 is the default 2A21 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose 2A21-T4 over 2A21-T6?

Pick 2A21-T4 when the part is bent, formed or impact-loaded. Pick 2A21-T6 when strength drives the design, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2A21-T4 and 2A21-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.