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Aluminum 2199-T3 vs 2199-T851

Aluminum · 2199 temper comparison

2199-T3 and 2199-T851 are two conditions of the same aluminum grade, 2199: T3 (solution heat treated, cold worked and naturally aged) versus T851 (T8, stress relieved by stretching). The chemistry is identical, so every difference below comes from the condition. 2199-T851 is the stronger of the two: yield strength 420 MPa (60.9 ksi) against 270 MPa (39.2 ksi) for 2199-T3, about 56% more; tensile strength follows at 470 MPa (68.2 ksi) vs 400 MPa (58 ksi). In exchange, 2199-T3 is the more ductile: elongation 18% versus 9% for 2199-T851, and 2199-T851 is harder (136 HB vs 110 HB). 2199-T851 conducts electricity better (24 % IACS vs 21 % IACS).

2199-T3Choose it when the part is bent, formed or impact-loaded.

2199-T851Choose it when strength drives the design.

2199-T3 vs 2199-T851: properties

2199-T32199-T851

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

400 MPa58 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

270 MPa39.2 ksi
420 MPa60.9 ksi

Elongation at Break

18%
9%

Shear Strength

245 MPa35.5 ksi
275 MPa39.9 ksi

Fatigue Strength (Endurance Limit)

130 MPa18.9 ksi
155 MPa22.5 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
36 MPa·√m32.8 ksi·√in

Hardness, Brinell

110 HB
136 HB

Hardness, Vickers

118 HV
147 HV

Same in both: Elastic (Young's) Modulus 78 GPa11.3 Msi · Shear Modulus 29.5 GPa4.3 Msi · Bulk Modulus 76 GPa11 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.63 g/cm³0.1 lb/in³ · Melting Point (Solidus) 545°C1,013 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

82 W/m·K47.4 BTU/hr·ft·°F
90 W/m·K52 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.3 µm/m·K12.4 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -253°C-423 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

21 % IACS
24 % IACS

Electrical Resistivity

8.2×10⁻⁸ Ω·m3.23 µΩ·in
7.2×10⁻⁸ Ω·m2.83 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

38 / 100
42 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.72 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

48 / 100
57 / 100

Machinability Rating (AISI 1212 = 100 %)

34%
42%

Formability (cold)

60 / 100
30 / 100

Same in both: Weldability 30 / 100 · Castability 25 / 100 · Brazeability / Solderability 15 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 230 MJ/kg98,882 BTU/lb · Embodied Carbon (primary production) 14 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 5%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2199

2199-T3 vs 2199-T851 — frequently asked

Is 2199-T851 stronger than 2199-T3?

Yes. 2199-T851 has a typical yield strength of 420 MPa (60.9 ksi) against 270 MPa (39.2 ksi) for 2199-T3 — about 56% more. Tensile strength is 470 MPa (68.2 ksi) vs 400 MPa (58 ksi).

Which condition does FabDigit quote by default, T3 or T851?

T8E74 is the default 2199 condition in the FabDigit quote flow (neither T3 nor T851). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2199-T3 or 2199-T851?

2199-T851. Its machinability rates good (57/100) against fair (48/100) for 2199-T3.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2199-T3 and 2199-T851 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.