FabDigitFabDigit

Aluminum 2199-O vs 2199-T351

Aluminum · 2199 temper comparison

2199-O and 2199-T351 are two conditions of the same aluminum grade, 2199: O (annealed) versus T351 (T3, stress relieved by stretching). The chemistry is identical, so every difference below comes from the condition. 2199-T351 is the stronger of the two: yield strength 265 MPa (38.4 ksi) against 135 MPa (19.6 ksi) for 2199-O, about 96% more; tensile strength follows at 395 MPa (57.3 ksi) vs 250 MPa (36.3 ksi). In exchange, 2199-O is the more ductile: elongation 20% versus 17% for 2199-T351, and 2199-T351 is harder (108 HB vs 65 HB). 2199-O conducts heat better (120 W/m·K vs 82 W/m·K). On the shop floor, 2199-T351 machines more easily (50 vs 40 out of 100).

2199-OChoose it when the part is bent, formed or impact-loaded.

2199-T351Choose it when strength drives the design, or when the part is machined in volume.

2199-O vs 2199-T351: properties

2199-O2199-T351

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

250 MPa36.3 ksi
395 MPa57.3 ksi

Yield Strength (0.2% offset)

135 MPa19.6 ksi
265 MPa38.4 ksi

Elongation at Break

20%
17%

Shear Strength

160 MPa23.2 ksi
240 MPa34.8 ksi

Fatigue Strength (Endurance Limit)

95 MPa13.8 ksi
128 MPa18.6 ksi

Fracture Toughness (K_IC)

40 MPa·√m36.4 ksi·√in
47 MPa·√m42.8 ksi·√in

Hardness, Brinell

65 HB
108 HB

Hardness, Vickers

70 HV
116 HV

Same in both: Elastic (Young's) Modulus 78 GPa11.3 Msi · Shear Modulus 29.5 GPa4.3 Msi · Bulk Modulus 76 GPa11 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.63 g/cm³0.1 lb/in³ · Melting Point (Solidus) 545°C1,013 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
82 W/m·K47.4 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.3 µm/m·K12.4 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -253°C-423 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

33 % IACS
21 % IACS

Electrical Resistivity

5.2×10⁻⁸ Ω·m2.05 µΩ·in
8.2×10⁻⁸ Ω·m3.23 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

45 / 100
38 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.72 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

28%
35%

Weldability

35 / 100
30 / 100

Formability (cold)

75 / 100
58 / 100

Same in both: Castability 25 / 100 · Brazeability / Solderability 15 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 230 MJ/kg98,882 BTU/lb · Embodied Carbon (primary production) 14 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 5%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2199

2199-O vs 2199-T351 — frequently asked

Is 2199-T351 stronger than 2199-O?

Yes. 2199-T351 has a typical yield strength of 265 MPa (38.4 ksi) against 135 MPa (19.6 ksi) for 2199-O — about 96% more. Tensile strength is 395 MPa (57.3 ksi) vs 250 MPa (36.3 ksi).

Which condition does FabDigit quote by default, O or T351?

T8E74 is the default 2199 condition in the FabDigit quote flow (neither O nor T351). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2199-O or 2199-T351?

2199-T351, by a small margin. Both rate fair for machinability — 50/100 against 40/100 for 2199-O; for welding the order is 2199-O first (fair, 35/100) then 2199-T351 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2199-O and 2199-T351 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.