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Aluminum 2025-F vs 2025-T6

Aluminum · 2025 temper comparison

2025-F and 2025-T6 are two conditions of the same aluminum grade, 2025: F (as fabricated) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. 2025-T6 is the stronger of the two: yield strength 255 MPa (37 ksi) against 140 MPa (20.3 ksi) for 2025-F, about 82% more; tensile strength follows at 400 MPa (58 ksi) vs 260 MPa (37.7 ksi). 2025-T6 is harder — 110 HB against 70 HB for 2025-F — which matters for wear surfaces and threads. 2025-F conducts electricity better (45 % IACS vs 40 % IACS). On the shop floor, 2025-T6 machines more easily (good vs fair) and 2025-F forms better (good vs fair).

2025-T6Choose it when strength drives the design, or when surface hardness matters.

2025-F vs 2025-T6: properties

2025-F2025-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

260 MPa37.7 ksi
400 MPa58 ksi

Yield Strength (0.2% offset)

140 MPa20.3 ksi
255 MPa37 ksi

Elongation at Break

20%
19%

Shear Strength

165 MPa23.9 ksi
240 MPa34.8 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
125 MPa18.1 ksi

Hardness, Brinell

70 HB
110 HB

Hardness, Vickers

74 HV
118 HV

Same in both: Elastic (Young's) Modulus 72 GPa10.4 Msi · Shear Modulus 27 GPa3.9 Msi · Bulk Modulus 75 GPa10.9 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.81 g/cm³0.1 lb/in³ · Melting Point (Solidus) 520°C968 °F · Liquidus Temperature 640°C1,184 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

170 W/m·K98.2 BTU/hr·ft·°F
154 W/m·K89 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 875 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.7 µm/m·K12.6 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

45 % IACS
40 % IACS

Electrical Resistivity

3.8×10⁻⁸ Ω·m1.5 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

32 / 100
35 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.64 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

105%
150%

Weldability

30 / 100
25 / 100

Formability (cold)

55 / 100
35 / 100

Same in both: Brazeability / Solderability 20 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,150 L/kg138 gal/lb · Typical Recycled Content 10%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2025

2025-F vs 2025-T6 — frequently asked

Is 2025-T6 stronger than 2025-F?

Yes. 2025-T6 has a typical yield strength of 255 MPa (37 ksi) against 140 MPa (20.3 ksi) for 2025-F — about 82% more. Tensile strength is 400 MPa (58 ksi) vs 260 MPa (37.7 ksi).

Which condition does FabDigit quote by default, F or T6?

T6 is the default 2025 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 2025-F or 2025-T6?

2025-T6. Its machinability rates good (65/100) against fair (45/100) for 2025-F; for welding the order is 2025-F first (poor, 30/100) then 2025-T6 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2025-F and 2025-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.