FabDigit

Aluminum Scalmalloy vs AlSi7Mg0.6 vs AlSi9Cu3 vs AlMgSc

Benchmark · 4 materials

Side-by-side benchmark of 4 aluminum grades.

Scalmalloy vs AlSi7Mg0.6 and 2 more: properties

ScalmalloyAlSi7Mg0.6AlSi9Cu3AlMgSc

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
72 GPa10.4 Msi
75 GPa10.9 Msi
70 GPa10.2 Msi

Shear Modulus

26.5 GPa3.8 Msi
27 GPa3.9 Msi
28 GPa4.1 Msi
26.5 GPa3.8 Msi

Bulk Modulus

68 GPa9.9 Msi
71 GPa10.3 Msi
73 GPa10.6 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

400 MPa58 ksi
355 MPa51.5 ksi
300 MPa43.5 ksi
500 MPa72.5 ksi

Yield Strength (0.2% offset)

285 MPa41.3 ksi
285 MPa41.3 ksi
165 MPa23.9 ksi
460 MPa66.7 ksi

Elongation at Break

14%
10%
2%
12%

Compressive Strength

300 MPa43.5 ksi
290 MPa42.1 ksi
470 MPa68.2 ksi

Shear Strength

240 MPa34.8 ksi
230 MPa33.4 ksi
190 MPa27.6 ksi
295 MPa42.8 ksi

Fatigue Strength (Endurance Limit)

110 MPa16 ksi
125 MPa18.1 ksi
95 MPa13.8 ksi
160 MPa23.2 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
24 MPa·√m21.8 ksi·√in
16 MPa·√m14.6 ksi·√in
33 MPa·√m30 ksi·√in

Hardness, Brinell

100 HB
105 HB
85 HB
140 HB

Hardness, Vickers

105 HV
115 HV
90 HV
150 HV

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
2 J1.5 ft·lbf

Hardness, Rockwell B

63 HRB
80 HRB

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.67 g/cm³0.1 lb/in³
2.75 g/cm³0.1 lb/in³
2.67 g/cm³0.1 lb/in³

Melting Point (Solidus)

574°C1,065 °F
555°C1,031 °F
515°C959 °F
585°C1,085 °F

Liquidus Temperature

638°C1,180 °F
613°C1,135 °F
595°C1,103 °F
645°C1,193 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

110 W/m·K63.6 BTU/hr·ft·°F
155 W/m·K89.6 BTU/hr·ft·°F
110 W/m·K63.6 BTU/hr·ft·°F
110 W/m·K63.6 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F
880 J/kg·K0.21 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.5 µm/m·K13.1 µin/in·°F
21.5 µm/m·K11.9 µin/in·°F
21 µm/m·K11.7 µin/in·°F
23.5 µm/m·K13.1 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
389 J/g167 BTU/lb
390 J/g168 BTU/lb
390 J/g168 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F
150°C302 °F
150°C302 °F

Min Service Temperature

-196°C-321 °F
-196°C-321 °F
-100°C-148 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

26 % IACS
39 % IACS
24 % IACS
28 % IACS

Electrical Resistivity

6.6×10⁻⁸ Ω·m2.6 µΩ·in
4.4×10⁻⁸ Ω·m1.73 µΩ·in
7.2×10⁻⁸ Ω·m2.83 µΩ·in
6.2×10⁻⁸ Ω·m2.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.87 V
-0.83 V
-0.78 V
-0.87 V

Corrosion Resistance

65 / 100
58 / 100
38 / 100
68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
65 / 100
62 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
70%
70%
110%

Weldability

60 / 100
65 / 100
20 / 100
85 / 100

Castability

25 / 100
92 / 100
95 / 100
50 / 100

Brazeability / Solderability

25 / 100
40 / 100
20 / 100
30 / 100

Polishability

65 / 100
55 / 100
40 / 100
60 / 100

Formability (cold)

20 / 100
8 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

350 MJ/kg150,473 BTU/lb
215 MJ/kg92,433 BTU/lb
190 MJ/kg81,685 BTU/lb
260 MJ/kg111,780 BTU/lb

Embodied Carbon (primary production)

26 kg CO₂/kg
13.5 kg CO₂/kg
12.5 kg CO₂/kg
24 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb
1,200 L/kg144 gal/lb
1,200 L/kg144 gal/lb

Typical Recycled Content

5%
10%
85%
5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

150 kN·m/kg
133 kN·m/kg
109 kN·m/kg
187 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
27 MN·m/kg
27.3 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

580 kJ/m³
564 kJ/m³
182 kJ/m³
1,511 kJ/m³

Thermal Diffusivity

45.8 mm²/s
64.5 mm²/s
45.5 mm²/s
45.8 mm²/s

Thermal Shock Resistance Index

27
36
21
33

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAlSi7Mg0.6AlSi9Cu3AlMgScScalmalloy

Manufacturing and finishing

CapabilityScalmalloyAlSi7Mg0.6AlSi9Cu3AlMgSc
3D printingYes
Default conditionAs Printed
Relative cost$$$$$ Specialty$$$$ High$$ Standard$$$$ High
Min. machined wall
Best machined surface
Anodized (Aluminum AM)Yes
Plated (Metal AM)Yes

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Scalmalloy and AlSi7Mg0.6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.