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MIL-DTL-81706

Chemical Conversion Materials for Coating Aluminum and Aluminum Alloys

Covers qualified chemical conversion materials used to form coatings on aluminum and aluminum alloys.

US Department of DefenseRev. B, Amendment 1, Validation Notice 2 (2024)Active

What MIL-DTL-81706 specifies

MIL-DTL-81706 is a material qualification specification, not the usual finished-part callout. It classifies products by chemistry, performance class, supplied form, and application method. Type I contains hexavalent chromium and Type II contains none; Class 1A provides maximum corrosion protection and Class 3 provides low electrical resistance. Forms I through VI describe concentrate, powder, ready-to-use, thixotropic, and applicator-device packaging. Methods A through D are spray, brush or wipe, immersion, and applicator device. Approved products are listed in the qualified products database. Finished aluminum parts are normally called out to MIL-DTL-5541, with the processor using a MIL-DTL-81706-qualified material.

MIL-DTL-81706 types and classes

Every designation the document defines, with the thickness it requires and the tests it imposes.

DesignationMeaningRequirement / test
Type I
Chemical conversion material containing hexavalent chromium.Qualification includes coating performance for the approved class and application method.
Type II
Chemical conversion material containing no hexavalent chromium.Qualification includes coating performance for the approved class and application method.
Class 1A
Material qualified to form coatings for maximum corrosion protection, painted or unpainted.Corrosion resistance and wet-tape adhesion as applicable.
Class 3
Material qualified to form coatings with corrosion protection and low electrical resistance.Corrosion resistance and electrical contact resistance.
Forms I–VI
I concentrated liquid; II powder; III premixed touch-up liquid; IV premixed thixotropic liquid; V premeasured thixotropic powder; VI premixed liquid in a self-contained applicator.Form-specific storage stability, preparation, application, and qualification tests.
Methods A–D
A spray; B brush-on or wipe-on; C immersion; D applicator pen or presaturated applicator device.Product qualification is limited to its approved application method.

Tests and the drawing call-out

Tests the document imposes

  • Coating corrosion resistance by ASTM B117 exposure
  • Wet-tape adhesion of the applied paint system
  • Class 3 electrical contact resistance
  • Material storage stability
  • Qualification by type, class, form, and method

How to cite it

Drawing call-out

USE CHEMICAL CONVERSION MATERIAL QUALIFIED TO MIL-DTL-81706 TYPE <I|II>, CLASS <1A|3>, FORM <I–VI>, METHOD <A–D>

Angle brackets mark the choices the drawing must make; every finish page shows a completed example.

Finishes specified to MIL-DTL-81706

Also referenced by: Chemical Conversion Coating.

MIL-DTL-81706 — frequently asked

What is the difference between MIL-DTL-81706 and MIL-DTL-5541?

MIL-DTL-81706 qualifies the chemical material. MIL-DTL-5541 controls the conversion coating applied to the finished aluminum part.

What do Forms I through VI mean?

They identify how the product is supplied, from concentrated liquid and powder through ready-to-use thixotropic or applicator products. Form does not state corrosion class.

What are Methods A through D?

Method A is spray, B is brush or wipe, C is immersion, and D is an applicator pen or presaturated device. A product must be qualified for the method used.

MIL-DTL-81706 is a work of the US Government and not subject to copyright. The authoritative copy is the DLA ASSIST database; check it for amendments issued after this page was updated. Official source ↗