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Titanium Ti-6Al-4V (Grade 5) AM Powder-ANN vs Ti-6Al-4V (Grade 5) AM Powder-HIP

Titanium · Ti-6Al-4V (Grade 5) AM Powder temper comparison

Ti-6Al-4V (Grade 5) AM Powder-ANN and Ti-6Al-4V (Grade 5) AM Powder-HIP are two conditions of the same titanium grade, Ti-6Al-4V (Grade 5) AM Powder: ANN (annealed) versus HIP (hot isostatic pressed). The chemistry is identical, so every difference below comes from the condition. Ti-6Al-4V (Grade 5) AM Powder-ANN is the stronger of the two: yield strength 940 MPa (136 ksi) against 890 MPa (129 ksi) for Ti-6Al-4V (Grade 5) AM Powder-HIP, about 6% more. In exchange, Ti-6Al-4V (Grade 5) AM Powder-HIP is the more ductile: elongation 16% versus 14% for Ti-6Al-4V (Grade 5) AM Powder-ANN, and Ti-6Al-4V (Grade 5) AM Powder-HIP is harder (340 HB vs 320 HB). Ti-6Al-4V (Grade 5) AM Powder-ANN runs hotter in service (400°C vs 350°C continuous).

Ti-6Al-4V (Grade 5) AM Powder-ANNChoose it when strength drives the design, or when the part sees heat.

Ti-6Al-4V (Grade 5) AM Powder-HIPChoose it when the part is bent, formed or impact-loaded.

Ti-6Al-4V (Grade 5) AM Powder-ANN vs Ti-6Al-4V (Grade 5) AM Powder-HIP: properties

Ti-6Al-4V (Grade 5) AM Powder-ANNTi-6Al-4V (Grade 5) AM Powder-HIP

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

113 GPa16.4 Msi
114 GPa16.5 Msi

Tensile Strength (Ultimate)

1,030 MPa149 ksi
985 MPa143 ksi

Yield Strength (0.2% offset)

940 MPa136 ksi
890 MPa129 ksi

Elongation at Break

14%
16%

Reduction in Area

36%
42%

Compressive Strength

1,010 MPa146 ksi
1,100 MPa160 ksi

Shear Strength

660 MPa95.7 ksi
700 MPa102 ksi

Fatigue Strength (Endurance Limit)

480 MPa69.6 ksi
550 MPa79.8 ksi

Fracture Toughness (K_IC)

62 MPa·√m56.4 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

20 J14.8 ft·lbf
24 J17.7 ft·lbf

Hardness, Brinell

320 HB
340 HB

Hardness, Rockwell C

33 HRC
32 HRC

Hardness, Vickers

335 HV
320 HV

Same in both: Shear Modulus 44 GPa6.4 Msi · Bulk Modulus 110 GPa16 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 4.43 g/cm³0.16 lb/in³ · Melting Point (Solidus) 1,604°C2,919 °F · Liquidus Temperature 1,660°C3,020 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

7 W/m·K4 BTU/hr·ft·°F
6.8 W/m·K3.9 BTU/hr·ft·°F

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Same in both: Specific Heat Capacity 526 J/kg·K0.13 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 8.7 µm/m·K4.8 µin/in·°F · Latent Heat of Fusion 365 J/g157 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1 % IACS · Electrical Resistivity 1.7×10⁻⁶ Ω·m66.9 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V · Corrosion Resistance 90 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

25%
22%

Weldability

65 / 100
60 / 100

Formability (cold)

30 / 100
25 / 100

Same in both: Machinability 22 / 100 · Castability 40 / 100 · Brazeability / Solderability 35 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 780 MJ/kg335,340 BTU/lb · Embodied Carbon (primary production) 50 kg CO₂/kg · Embodied Water 900 L/kg108 gal/lb · Typical Recycled Content 15%

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleTi-6Al-4V (Grade 5) AM Powder

Ti-6Al-4V (Grade 5) AM Powder-ANN vs Ti-6Al-4V (Grade 5) AM Powder-HIP — frequently asked

Is Ti-6Al-4V (Grade 5) AM Powder-ANN stronger than Ti-6Al-4V (Grade 5) AM Powder-HIP?

Yes. Ti-6Al-4V (Grade 5) AM Powder-ANN has a typical yield strength of 940 MPa (136 ksi) against 890 MPa (129 ksi) for Ti-6Al-4V (Grade 5) AM Powder-HIP — about 6% more. Tensile strength is 1,030 MPa (149 ksi) vs 985 MPa (143 ksi).

Which condition does FabDigit quote by default, ANN or HIP?

SR-LPBF is the default Ti-6Al-4V (Grade 5) AM Powder condition in the FabDigit quote flow (neither ANN nor HIP). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, Ti-6Al-4V (Grade 5) AM Powder-ANN or Ti-6Al-4V (Grade 5) AM Powder-HIP?

Ti-6Al-4V (Grade 5) AM Powder-ANN. Its weldability rates good (65/100) against good (60/100) for Ti-6Al-4V (Grade 5) AM Powder-HIP.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Ti-6Al-4V (Grade 5) AM Powder-ANN and Ti-6Al-4V (Grade 5) AM Powder-HIP side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.