FabDigitFabDigit

Titanium Ti-6Al-4V (Grade 5) AM Powder AB-EBM vs Ti-6Al-4V (Grade 5) AM Powder-STA

Titanium · Ti-6Al-4V (Grade 5) AM Powder temper comparison

Ti-6Al-4V (Grade 5) AM Powder AB-EBM and Ti-6Al-4V (Grade 5) AM Powder-STA are two conditions of the same titanium grade, Ti-6Al-4V (Grade 5) AM Powder: AB-EBM (as-built EBM / EB-PBF) versus STA (solution treated and aged). The chemistry is identical, so every difference below comes from the condition. Ti-6Al-4V (Grade 5) AM Powder-STA is the stronger of the two: yield strength 1,090 MPa (158 ksi) against 930 MPa (135 ksi) for Ti-6Al-4V (Grade 5) AM Powder AB-EBM, about 17% more; tensile strength follows at 1,180 MPa (171 ksi) vs 1,020 MPa (148 ksi). In exchange, Ti-6Al-4V (Grade 5) AM Powder AB-EBM is the more ductile: elongation 14% versus 10% for Ti-6Al-4V (Grade 5) AM Powder-STA, and Ti-6Al-4V (Grade 5) AM Powder-STA is harder (340 HB vs 318 HB).

Ti-6Al-4V (Grade 5) AM Powder AB-EBMChoose it when the part is bent, formed or impact-loaded.

Ti-6Al-4V (Grade 5) AM Powder-STAChoose it when strength drives the design.

Ti-6Al-4V (Grade 5) AM Powder AB-EBM vs Ti-6Al-4V (Grade 5) AM Powder-STA: properties

Ti-6Al-4V (Grade 5) AM Powder AB-EBMTi-6Al-4V (Grade 5) AM Powder-STA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

115 GPa16.7 Msi
113 GPa16.4 Msi

Tensile Strength (Ultimate)

1,020 MPa148 ksi
1,180 MPa171 ksi

Yield Strength (0.2% offset)

930 MPa135 ksi
1,090 MPa158 ksi

Elongation at Break

14%
10%

Reduction in Area

35%
25%

Compressive Strength

1,000 MPa145 ksi
1,100 MPa160 ksi

Shear Strength

640 MPa92.8 ksi
700 MPa102 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
520 MPa75.4 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
45 MPa·√m41 ksi·√in

Charpy V-Notch Impact (RT)

20 J14.8 ft·lbf
13 J9.6 ft·lbf

Hardness, Brinell

318 HB
340 HB

Hardness, Rockwell C

33 HRC
38 HRC

Hardness, Vickers

330 HV
380 HV

Same in both: Shear Modulus 44 GPa6.4 Msi · Bulk Modulus 110 GPa16 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 4.43 g/cm³0.16 lb/in³ · Melting Point (Solidus) 1,604°C2,919 °F · Liquidus Temperature 1,660°C3,020 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

7 W/m·K4 BTU/hr·ft·°F
6.8 W/m·K3.9 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 526 J/kg·K0.13 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 8.7 µm/m·K4.8 µin/in·°F · Latent Heat of Fusion 365 J/g157 BTU/lb · Max Service Temperature (continuous) 350°C662 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1 % IACS · Electrical Resistivity 1.7×10⁻⁶ Ω·m66.9 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V · Corrosion Resistance 90 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
17 / 100

Machinability Rating (AISI 1212 = 100 %)

24%
22%

Formability (cold)

28 / 100
25 / 100

Same in both: Weldability 60 / 100 · Castability 40 / 100 · Brazeability / Solderability 35 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 780 MJ/kg335,340 BTU/lb · Embodied Carbon (primary production) 50 kg CO₂/kg · Embodied Water 900 L/kg108 gal/lb · Typical Recycled Content 15%

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleTi-6Al-4V (Grade 5) AM Powder

Ti-6Al-4V (Grade 5) AM Powder AB-EBM vs Ti-6Al-4V (Grade 5) AM Powder-STA — frequently asked

Is Ti-6Al-4V (Grade 5) AM Powder-STA stronger than Ti-6Al-4V (Grade 5) AM Powder AB-EBM?

Yes. Ti-6Al-4V (Grade 5) AM Powder-STA has a typical yield strength of 1,090 MPa (158 ksi) against 930 MPa (135 ksi) for Ti-6Al-4V (Grade 5) AM Powder AB-EBM — about 17% more. Tensile strength is 1,180 MPa (171 ksi) vs 1,020 MPa (148 ksi).

Which condition does FabDigit quote by default, AB-EBM or STA?

SR-LPBF is the default Ti-6Al-4V (Grade 5) AM Powder condition in the FabDigit quote flow (neither AB-EBM nor STA). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Ti-6Al-4V (Grade 5) AM Powder AB-EBM or Ti-6Al-4V (Grade 5) AM Powder-STA?

Ti-6Al-4V (Grade 5) AM Powder AB-EBM, by a small margin. Both rate poor for machinability — 22/100 against 17/100 for Ti-6Al-4V (Grade 5) AM Powder-STA.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Ti-6Al-4V (Grade 5) AM Powder AB-EBM and Ti-6Al-4V (Grade 5) AM Powder-STA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.