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Steel W5-ANN vs W5-HR

Steel · W5 temper comparison

W5-ANN and W5-HR are two conditions of the same steel grade, W5: ANN (annealed) versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. W5-HR is the stronger of the two: yield strength 500 MPa (72.5 ksi) against 415 MPa (60.2 ksi) for W5-ANN, about 20% more; tensile strength follows at 850 MPa (123 ksi) vs 690 MPa (100 ksi). In exchange, W5-ANN is the more ductile: elongation 25% versus 15% for W5-HR, and W5-HR is harder (255 HB vs 200 HB). On the shop floor, W5-ANN machines more easily (good vs fair).

W5-ANNChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

W5-HRChoose it when strength drives the design.

W5-ANN vs W5-HR: properties

W5-ANNW5-HR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

690 MPa100 ksi
850 MPa123 ksi

Yield Strength (0.2% offset)

415 MPa60.2 ksi
500 MPa72.5 ksi

Elongation at Break

25%
15%

Reduction in Area

45%
30%

Compressive Strength

500 MPa72.5 ksi
540 MPa78.3 ksi

Shear Strength

430 MPa62.4 ksi
530 MPa76.9 ksi

Fatigue Strength (Endurance Limit)

320 MPa46.4 ksi
380 MPa55.1 ksi

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
18 J13.3 ft·lbf

Hardness, Brinell

200 HB
255 HB

Hardness, Rockwell B

93 HRB
100 HRB

Hardness, Vickers

210 HV
268 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.83 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,470°C2,678 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 48 W/m·K27.7 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.5 µm/m·K6.4 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 9.5 % IACS · Electrical Resistivity 1.8×10⁻⁷ Ω·m7.09 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
42 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
22%

Weldability

15 / 100
12 / 100

Formability (cold)

35 / 100
20 / 100

Same in both: Castability 25 / 100 · Brazeability / Solderability 40 / 100 · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 32 MJ/kg13,758 BTU/lb · Embodied Carbon (primary production) 2.3 kg CO₂/kg · Embodied Water 70 L/kg8.4 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleW5

W5-ANN vs W5-HR — frequently asked

Is W5-HR stronger than W5-ANN?

Yes. W5-HR has a typical yield strength of 500 MPa (72.5 ksi) against 415 MPa (60.2 ksi) for W5-ANN — about 20% more. Tensile strength is 850 MPa (123 ksi) vs 690 MPa (100 ksi).

Which condition does FabDigit quote by default, ANN or HR?

ANN is the default W5 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, W5-ANN or W5-HR?

W5-ANN. Its machinability rates good (55/100) against fair (42/100) for W5-HR.

Ready to make it?

Upload a CAD file and FabDigit prices the part in W5-ANN and W5-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.