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Steel T1 vs T5

Steel · grade comparison

Steel T1 and T5 are both steel grades. T5 is the stronger of the two: yield strength 590 MPa (85.6 ksi) against 560 MPa (81.2 ksi) for T1, about 5% more. In exchange, T1 is the more ductile: elongation 20% versus 12% for T5, and T5 is harder (255 HB vs 235 HB). On the shop floor, T1 sits in a lower cost tier (premium, $$$) than T5 (high, $$$$).

T1Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

T5Choose it when strength drives the design.

T1 vs T5: properties

T1T5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

220 GPa31.9 Msi
214 GPa31 Msi

Shear Modulus

84 GPa12.2 Msi
83 GPa12 Msi

Poisson's Ratio

0.28
0.29

Tensile Strength (Ultimate)

860 MPa125 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

560 MPa81.2 ksi
590 MPa85.6 ksi

Elongation at Break

20%
12%

Reduction in Area

32%
22%

Compressive Strength

1,400 MPa203 ksi
700 MPa102 ksi

Shear Strength

550 MPa79.8 ksi
560 MPa81.2 ksi

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
8 J5.9 ft·lbf

Hardness, Brinell

235 HB
255 HB

Hardness, Rockwell B

99 HRB
100 HRB

Hardness, Vickers

245 HV
268 HV

Fatigue Strength (Endurance Limit)

—
420 MPa60.9 ksi

Fracture Toughness (K_IC)

—
22 MPa·√m20 ksi·√in

Same in both: Bulk Modulus 165 GPa23.9 Msi

Physical

Density and transition temperatures.

Density

8.7 g/cm³0.31 lb/in³
8.75 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,340°C2,444 °F
1,400°C2,552 °F

Liquidus Temperature

1,440°C2,624 °F
1,480°C2,696 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

21 W/m·K12.1 BTU/hr·ft·°F
22 W/m·K12.7 BTU/hr·ft·°F

Min Service Temperature

-60°C-76 °F
-50°C-58 °F

Same in both: Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11 µm/m·K6.1 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 3.1 % IACS · Electrical Resistivity 5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

22 / 100
18 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.55 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
40%

Formability (cold)

15 / 100
12 / 100

Same in both: Weldability 15 / 100 · Castability 25 / 100 · Brazeability / Solderability 55 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

52 MJ/kg22,356 BTU/lb
100 MJ/kg42,992 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
7 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
130 L/kg15.6 gal/lb

Typical Recycled Content

45%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

99 kN·m/kg
103 kN·m/kg

Specific Stiffness (E / density)

25.3 MN·m/kg
24.5 MN·m/kg

Modulus of Resilience

713 kJ/m³
813 kJ/m³

Thermal Diffusivity

5.7 mm²/s
6 mm²/s

Thermal Shock Resistance Index

7
8

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleT1T5

Manufacturing and finishing

CapabilityT1T5
CNC machiningYes—
Default conditionAnnealed—
Relative cost$$$ Premium$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

T1 vs T5 — frequently asked

Is T5 stronger than T1?

Yes. T5 has a typical yield strength of 590 MPa (85.6 ksi) against 560 MPa (81.2 ksi) for T1 — about 5% more. Tensile strength is 900 MPa (131 ksi) vs 860 MPa (125 ksi).

Which is cheaper, T1 or T5?

T1 is the lower-cost material: it sits in the premium tier ($$$) while T5 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose T1 over T5?

Pick T1 when the part is bent, formed or impact-loaded, or when cost is the deciding factor. Pick T5 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in T1 and T5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.