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Steel SS490-A vs SS490-HR

Steel · SS490 temper comparison

SS490-A and SS490-HR are two conditions of the same steel grade, SS490: A (solution annealed) versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. SS490-HR is the stronger of the two: yield strength 320 MPa (46.4 ksi) against 260 MPa (37.7 ksi) for SS490-A, about 23% more; tensile strength follows at 530 MPa (76.9 ksi) vs 460 MPa (66.7 ksi). In exchange, SS490-A is the more ductile: elongation 30% versus 21% for SS490-HR, and SS490-HR is harder (155 HB vs 135 HB).

SS490-AChoose it when the part is bent, formed or impact-loaded.

SS490-HRChoose it when strength drives the design.

SS490-A vs SS490-HR: properties

SS490-ASS490-HR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

460 MPa66.7 ksi
530 MPa76.9 ksi

Yield Strength (0.2% offset)

260 MPa37.7 ksi
320 MPa46.4 ksi

Elongation at Break

30%
21%

Reduction in Area

55%
45%

Compressive Strength

260 MPa37.7 ksi
300 MPa43.5 ksi

Shear Strength

310 MPa45 ksi
355 MPa51.5 ksi

Fatigue Strength (Endurance Limit)

215 MPa31.2 ksi
235 MPa34.1 ksi

Fracture Toughness (K_IC)

100 MPa·√m91 ksi·√in
85 MPa·√m77.4 ksi·√in

Charpy V-Notch Impact (RT)

65 J47.9 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

135 HB
155 HB

Hardness, Rockwell B

74 HRB
82 HRB

Hardness, Vickers

142 HV
163 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

51 W/m·K29.5 BTU/hr·ft·°F
50 W/m·K28.9 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 350°C662 °F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.68×10⁻⁷ Ω·m6.61 µΩ·in
1.7×10⁻⁷ Ω·m6.69 µΩ·in

Same in both: Electrical Conductivity 10 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.65 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
62%

Weldability

82 / 100
75 / 100

Formability (cold)

72 / 100
60 / 100

Same in both: Brazeability / Solderability 60 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Embodied Water 40 L/kg4.8 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSS490

SS490-A vs SS490-HR — frequently asked

Is SS490-HR stronger than SS490-A?

Yes. SS490-HR has a typical yield strength of 320 MPa (46.4 ksi) against 260 MPa (37.7 ksi) for SS490-A — about 23% more. Tensile strength is 530 MPa (76.9 ksi) vs 460 MPa (66.7 ksi).

Which condition does FabDigit quote by default, A or HR?

HR is the default SS490 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, SS490-A or SS490-HR?

SS490-A. Its weldability rates very good (82/100) against very good (75/100) for SS490-HR.

Ready to make it?

Upload a CAD file and FabDigit prices the part in SS490-A and SS490-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.