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Steel SS400 Annealed vs SS400-HR

Steel · SS400 temper comparison

SS400 Annealed and SS400-HR are two conditions of the same steel grade, SS400: Annealed versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. SS400-HR is the stronger of the two: yield strength 280 MPa (40.6 ksi) against 250 MPa (36.3 ksi) for SS400 Annealed, about 12% more; tensile strength follows at 450 MPa (65.3 ksi) vs 420 MPa (60.9 ksi). In exchange, SS400 Annealed is the more ductile: elongation 33% versus 26% for SS400-HR, and SS400-HR is harder (125 HB vs 110 HB).

SS400 AnnealedChoose it when the part is bent, formed or impact-loaded.

SS400-HRChoose it when strength drives the design.

SS400 Annealed vs SS400-HR: properties

SS400 AnnealedSS400-HR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

420 MPa60.9 ksi
450 MPa65.3 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
280 MPa40.6 ksi

Elongation at Break

33%
26%

Reduction in Area

62%
55%

Compressive Strength

250 MPa36.3 ksi
280 MPa40.6 ksi

Shear Strength

270 MPa39.2 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

185 MPa26.8 ksi
200 MPa29 ksi

Fracture Toughness (K_IC)

100 MPa·√m91 ksi·√in
80 MPa·√m72.8 ksi·√in

Charpy V-Notch Impact (RT)

50 J36.9 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

110 HB
125 HB

Hardness, Rockwell B

62 HRB
70 HRB

Hardness, Vickers

115 HV
130 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,520°C2,768 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

52 W/m·K30 BTU/hr·ft·°F
51 W/m·K29.5 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 247 J/g106 BTU/lb · Max Service Temperature (continuous) 350°C662 °F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

11 % IACS
10.8 % IACS

Electrical Resistivity

1.57×10⁻⁷ Ω·m6.18 µΩ·in
1.6×10⁻⁷ Ω·m6.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.65 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

62%
70%

Weldability

93 / 100
92 / 100

Formability (cold)

88 / 100
78 / 100

Same in both: Castability 40 / 100 · Brazeability / Solderability 70 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Embodied Water 40 L/kg4.8 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleSS400

SS400 Annealed vs SS400-HR — frequently asked

Is SS400-HR stronger than SS400 Annealed?

Yes. SS400-HR has a typical yield strength of 280 MPa (40.6 ksi) against 250 MPa (36.3 ksi) for SS400 Annealed — about 12% more. Tensile strength is 450 MPa (65.3 ksi) vs 420 MPa (60.9 ksi).

Which condition does FabDigit quote by default, Annealed or HR?

HR is the default SS400 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, SS400 Annealed or SS400-HR?

SS400-HR, by a small margin. Both rate good for machinability — 65/100 against 58/100 for SS400 Annealed.

Ready to make it?

Upload a CAD file and FabDigit prices the part in SS400 Annealed and SS400-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.