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Steel S420MC-AW vs S420MC-SR

Steel · S420MC temper comparison

S420MC-AW and S420MC-SR are two conditions of the same steel grade, S420MC: AW (as-welded deposit) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. Both yield at about 410 MPa — the mechanical properties are the same, and the difference is in how the stock is processed and what it is certified to (as-welded deposit versus stress relieved). S420MC-SR is the more ductile: elongation 25% versus 16% for S420MC-AW, and S420MC-AW is harder (190 HB vs 155 HB). S420MC-SR runs hotter in service (400°C vs 350°C continuous). On the shop floor, S420MC-SR machines more easily (good vs fair).

S420MC-SRChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

S420MC-AW vs S420MC-SR: properties

S420MC-AWS420MC-SR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

500 MPa72.5 ksi
510 MPa74 ksi

Yield Strength (0.2% offset)

410 MPa59.5 ksi
420 MPa60.9 ksi

Elongation at Break

16%
25%

Reduction in Area

40%
58%

Compressive Strength

410 MPa59.5 ksi
420 MPa60.9 ksi

Shear Strength

310 MPa45 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
245 MPa35.5 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
110 MPa·√m100 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
85 J62.7 ft·lbf

Hardness, Brinell

190 HB
155 HB

Hardness, Rockwell B

91 HRB
82 HRB

Hardness, Vickers

200 HV
163 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,500°C2,732 °F · Liquidus Temperature 1,520°C2,768 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Max Service Temperature (continuous)

350°C662 °F
400°C752 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9 % IACS
9.5 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
1.8×10⁻⁷ Ω·m7.09 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

10 / 100
12 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

48%
62%

Weldability

85 / 100
90 / 100

Formability (cold)

40 / 100
82 / 100

Same in both: Brazeability / Solderability 60 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleS420MC

S420MC-AW vs S420MC-SR — frequently asked

What is the difference between S420MC-AW and S420MC-SR?

S420MC-AW and S420MC-SR are two conditions of the same steel grade, S420MC: AW (as-welded deposit) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. Both yield at about 410 MPa — the mechanical properties are the same, and the difference is in how the stock is processed and what it is certified to (as-welded deposit versus stress relieved).

Which condition does FabDigit quote by default, AW or SR?

TM is the default S420MC condition in the FabDigit quote flow (neither AW nor SR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, S420MC-AW or S420MC-SR?

S420MC-SR. Its machinability rates good (58/100) against fair (45/100) for S420MC-AW; for welding the order is S420MC-SR first (excellent, 90/100) then S420MC-AW (excellent, 85/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in S420MC-AW and S420MC-SR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.