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Steel P5 Annealed vs P5 Carburized-HT-Cr

Steel · P5 temper comparison

P5 Annealed and P5 Carburized-HT-Cr are two conditions of the same steel grade, P5: Annealed versus Carburized-HT-Cr (carburized, hardened and hard-chrome plated cavity). The chemistry is identical, so every difference below comes from the condition. P5 Carburized-HT-Cr is the stronger of the two: yield strength 760 MPa (110 ksi) against 290 MPa (42.1 ksi) for P5 Annealed, about 162% more; tensile strength follows at 950 MPa (138 ksi) vs 490 MPa (71.1 ksi). In exchange, P5 Annealed is the more ductile: elongation 30% versus 14% for P5 Carburized-HT-Cr, and P5 Carburized-HT-Cr is harder (285 HB vs 110 HB). P5 Annealed runs hotter in service (350°C vs 200°C continuous). On the shop floor, P5 Annealed machines more easily (very good vs not recommended) and P5 Annealed welds better (good vs not recommended).

P5 AnnealedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

P5 Carburized-HT-CrChoose it when strength drives the design.

P5 Annealed vs P5 Carburized-HT-Cr: properties

P5 AnnealedP5 Carburized-HT-Cr

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

490 MPa71.1 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

290 MPa42.1 ksi
760 MPa110 ksi

Elongation at Break

30%
14%

Reduction in Area

62%
45%

Compressive Strength

300 MPa43.5 ksi
1,700 MPa247 ksi

Shear Strength

330 MPa47.9 ksi
580 MPa84.1 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
470 MPa68.2 ksi

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

110 HB
285 HB

Hardness, Vickers

115 HV
900 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell B 62 HRB

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

36 W/m·K20.8 BTU/hr·ft·°F
34 W/m·K19.6 BTU/hr·ft·°F

Max Service Temperature (continuous)

350°C662 °F
200°C392 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.4 µm/m·K6.9 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
7.5 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.3×10⁻⁷ Ω·m9.06 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

15 / 100
45 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

72 / 100
12 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
8%

Weldability

60 / 100
10 / 100

Formability (cold)

80 / 100
5 / 100

Polishability

70 / 100
88 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 32 MJ/kg13,758 BTU/lb · Embodied Carbon (primary production) 2.3 kg CO₂/kg · Embodied Water 65 L/kg7.8 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleP5

P5 Annealed vs P5 Carburized-HT-Cr — frequently asked

Is P5 Carburized-HT-Cr stronger than P5 Annealed?

Yes. P5 Carburized-HT-Cr has a typical yield strength of 760 MPa (110 ksi) against 290 MPa (42.1 ksi) for P5 Annealed — about 162% more. Tensile strength is 950 MPa (138 ksi) vs 490 MPa (71.1 ksi).

Which condition does FabDigit quote by default, Annealed or Carburized-HT-Cr?

Annealed is the default P5 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, P5 Annealed or P5 Carburized-HT-Cr?

P5 Annealed. Its machinability rates very good (72/100) against not recommended (12/100) for P5 Carburized-HT-Cr; for welding the order is P5 Annealed first (good, 60/100) then P5 Carburized-HT-Cr (not recommended, 10/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in P5 Annealed and P5 Carburized-HT-Cr side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.