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Steel FeNi42 Annealed vs FeNi42-FH

Steel · FeNi42 temper comparison

FeNi42 Annealed and FeNi42-FH are two conditions of the same steel grade, FeNi42: Annealed versus FH (full hard). The chemistry is identical, so every difference below comes from the condition. FeNi42-FH is the stronger of the two: yield strength 780 MPa (113 ksi) against 300 MPa (43.5 ksi) for FeNi42 Annealed, about 160% more; tensile strength follows at 860 MPa (125 ksi) vs 540 MPa (78.3 ksi). In exchange, FeNi42 Annealed is the more ductile: elongation 33% versus 3% for FeNi42-FH, and FeNi42-FH is harder (265 HB vs 140 HB). FeNi42 Annealed runs hotter in service (350°C vs 200°C continuous). On the shop floor, FeNi42 Annealed welds better (very good vs good).

FeNi42 AnnealedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

FeNi42-FHChoose it when strength drives the design.

FeNi42 Annealed vs FeNi42-FH: properties

FeNi42 AnnealedFeNi42-FH

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

145 GPa21 Msi
150 GPa21.8 Msi

Tensile Strength (Ultimate)

540 MPa78.3 ksi
860 MPa125 ksi

Yield Strength (0.2% offset)

300 MPa43.5 ksi
780 MPa113 ksi

Elongation at Break

33%
3%

Reduction in Area

65%
25%

Shear Strength

370 MPa53.7 ksi
540 MPa78.3 ksi

Fatigue Strength (Endurance Limit)

260 MPa37.7 ksi
370 MPa53.7 ksi

Charpy V-Notch Impact (RT)

150 J111 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

140 HB
265 HB

Hardness, Vickers

150 HV
280 HV

Same in both: Shear Modulus 57 GPa8.3 Msi · Bulk Modulus 115 GPa16.7 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell B 80 HRB

Physical

Density and transition temperatures.

Same in both: Density 8.12 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

350°C662 °F
200°C392 °F

Same in both: Thermal Conductivity 10.5 W/m·K6.1 BTU/hr·ft·°F · Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 5.3 µm/m·K2.9 µin/in·°F · Latent Heat of Fusion 275 J/g118 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.5 % IACS
2.4 % IACS

Electrical Resistivity

7×10⁻⁷ Ω·m27.6 µΩ·in
7.1×10⁻⁷ Ω·m28 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.55 V · Corrosion Resistance 30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
38 / 100

Machinability Rating (AISI 1212 = 100 %)

28%
35%

Weldability

72 / 100
60 / 100

Formability (cold)

85 / 100
25 / 100

Same in both: Castability 45 / 100 · Brazeability / Solderability 80 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 100 MJ/kg42,992 BTU/lb · Embodied Carbon (primary production) 7 kg CO₂/kg · Embodied Water 190 L/kg22.8 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleFeNi42

FeNi42 Annealed vs FeNi42-FH — frequently asked

Is FeNi42-FH stronger than FeNi42 Annealed?

Yes. FeNi42-FH has a typical yield strength of 780 MPa (113 ksi) against 300 MPa (43.5 ksi) for FeNi42 Annealed — about 160% more. Tensile strength is 860 MPa (125 ksi) vs 540 MPa (78.3 ksi).

Which condition does FabDigit quote by default, Annealed or FH?

Annealed is the default FeNi42 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, FeNi42 Annealed or FeNi42-FH?

FeNi42-FH. Its machinability rates fair (38/100) against poor (30/100) for FeNi42 Annealed; for welding the order is FeNi42 Annealed first (very good, 72/100) then FeNi42-FH (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in FeNi42 Annealed and FeNi42-FH side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.