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Steel DP450-HR vs DP450 +ZE

Steel · DP450 temper comparison

DP450-HR and DP450 +ZE are two conditions of the same steel grade, DP450: HR (hot rolled) versus +ZE (electrogalvanised). The chemistry is identical, so every difference below comes from the condition. DP450-HR is the stronger of the two: yield strength 330 MPa (47.9 ksi) against 300 MPa (43.5 ksi) for DP450 +ZE, about 10% more. In exchange, DP450 +ZE is the more ductile: elongation 29% versus 26% for DP450-HR.

DP450-HRChoose it when strength drives the design.

DP450 +ZEChoose it when the part is bent, formed or impact-loaded.

DP450-HR vs DP450 +ZE: properties

DP450-HRDP450 +ZE

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

490 MPa71.1 ksi
500 MPa72.5 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
300 MPa43.5 ksi

Elongation at Break

26%
29%

Shear Strength

325 MPa47.1 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

245 MPa35.5 ksi
250 MPa36.3 ksi

Hardness, Brinell

148 HB
145 HB

Hardness, Rockwell B

81 HRB
80 HRB

Hardness, Vickers

155 HV
150 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 165 GPa23.9 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,480°C2,696 °F · Liquidus Temperature 1,520°C2,768 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 48 W/m·K27.7 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9.1 % IACS
9 % IACS

Same in both: Electrical Resistivity 1.9×10⁻⁷ Ω·m7.48 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

12 / 100
26 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.65 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

56 / 100
54 / 100

Machinability Rating (AISI 1212 = 100 %)

66%
64%

Weldability

80 / 100
78 / 100

Formability (cold)

68 / 100
74 / 100

Same in both: Brazeability / Solderability 60 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 30 MJ/kg12,898 BTU/lb · Embodied Carbon (primary production) 2.3 kg CO₂/kg · Embodied Water 40 L/kg4.8 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleDP450

DP450-HR vs DP450 +ZE — frequently asked

Is DP450-HR stronger than DP450 +ZE?

Yes. DP450-HR has a typical yield strength of 330 MPa (47.9 ksi) against 300 MPa (43.5 ksi) for DP450 +ZE — about 10% more. Tensile strength is 490 MPa (71.1 ksi) vs 500 MPa (72.5 ksi).

Which condition does FabDigit quote by default, HR or +ZE?

CR is the default DP450 condition in the FabDigit quote flow (neither HR nor +ZE). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose DP450-HR over DP450 +ZE?

Pick DP450-HR when strength drives the design. Pick DP450 +ZE when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in DP450-HR and DP450 +ZE side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.