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Steel Alloy 49 1/2H vs Alloy 49-H

Steel · Alloy 49 temper comparison

Alloy 49 1/2H and Alloy 49-H are two conditions of the same steel grade, Alloy 49: 1/2H (half hard) versus H (hardened). The chemistry is identical, so every difference below comes from the condition. Alloy 49-H is the stronger of the two: yield strength 850 MPa (123 ksi) against 620 MPa (89.9 ksi) for Alloy 49 1/2H, about 37% more; tensile strength follows at 950 MPa (138 ksi) vs 750 MPa (109 ksi). In exchange, Alloy 49 1/2H is the more ductile: elongation 8% versus 3% for Alloy 49-H, and Alloy 49-H is harder (250 HB vs 200 HB).

Alloy 49 1/2HChoose it when the part is bent, formed or impact-loaded.

Alloy 49-HChoose it when strength drives the design.

Alloy 49 1/2H vs Alloy 49-H: properties

Alloy 49 1/2HAlloy 49-H

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

152 GPa22 Msi
155 GPa22.5 Msi

Tensile Strength (Ultimate)

750 MPa109 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
850 MPa123 ksi

Elongation at Break

8%
3%

Shear Strength

470 MPa68.2 ksi
350 MPa50.8 ksi

Fatigue Strength (Endurance Limit)

330 MPa47.9 ksi
380 MPa55.1 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
100 J73.8 ft·lbf

Hardness, Brinell

200 HB
250 HB

Hardness, Rockwell B

95 HRB
70 HRB

Hardness, Vickers

210 HV
265 HV

Same in both: Shear Modulus 58 GPa8.4 Msi · Bulk Modulus 155 GPa22.5 Msi · Poisson's Ratio 0.3 · Reduction in Area 25%

Physical

Density and transition temperatures.

Same in both: Density 8.25 g/cm³0.3 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 13.5 W/m·K7.8 BTU/hr·ft·°F · Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 9.5 µm/m·K5.3 µin/in·°F · Max Service Temperature (continuous) 300°C572 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.5 % IACS
3.6 % IACS

Electrical Resistivity

4.9×10⁻⁷ Ω·m19.3 µΩ·in
4.8×10⁻⁷ Ω·m18.9 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.35 V · Corrosion Resistance 32 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
45%

Formability (cold)

55 / 100
30 / 100

Same in both: Weldability 60 / 100 · Castability 40 / 100 · Brazeability / Solderability 70 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 120 MJ/kg51,591 BTU/lb · Embodied Carbon (primary production) 8.5 kg CO₂/kg · Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleAlloy 49

Alloy 49 1/2H vs Alloy 49-H — frequently asked

Is Alloy 49-H stronger than Alloy 49 1/2H?

Yes. Alloy 49-H has a typical yield strength of 850 MPa (123 ksi) against 620 MPa (89.9 ksi) for Alloy 49 1/2H — about 37% more. Tensile strength is 950 MPa (138 ksi) vs 750 MPa (109 ksi).

Which condition does FabDigit quote by default, 1/2H or H?

ANN is the default Alloy 49 condition in the FabDigit quote flow (neither 1/2H nor H). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Alloy 49 1/2H or Alloy 49-H?

Alloy 49-H, by a small margin. Both rate fair for machinability — 45/100 against 40/100 for Alloy 49 1/2H.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alloy 49 1/2H and Alloy 49-H side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.