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Steel A516 Annealed vs A516-HR

Steel · A516 temper comparison

A516 Annealed and A516-HR are two conditions of the same steel grade, A516: Annealed versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. A516-HR is the stronger of the two: yield strength 340 MPa (49.3 ksi) against 285 MPa (41.3 ksi) for A516 Annealed, about 19% more; tensile strength follows at 540 MPa (78.3 ksi) vs 500 MPa (72.5 ksi). In exchange, A516 Annealed is the more ductile: elongation 28% versus 25% for A516-HR, and A516-HR is harder (155 HB vs 143 HB).

A516 AnnealedChoose it when the part is bent, formed or impact-loaded.

A516-HRChoose it when strength drives the design.

A516 Annealed vs A516-HR: properties

A516 AnnealedA516-HR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

500 MPa72.5 ksi
540 MPa78.3 ksi

Yield Strength (0.2% offset)

285 MPa41.3 ksi
340 MPa49.3 ksi

Elongation at Break

28%
25%

Reduction in Area

58%
55%

Compressive Strength

285 MPa41.3 ksi
340 MPa49.3 ksi

Shear Strength

310 MPa45 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

215 MPa31.2 ksi
230 MPa33.4 ksi

Fracture Toughness (K_IC)

160 MPa·√m146 ksi·√in
150 MPa·√m137 ksi·√in

Charpy V-Notch Impact (RT)

90 J66.4 ft·lbf
100 J73.8 ft·lbf

Hardness, Brinell

143 HB
155 HB

Hardness, Rockwell B

77 HRB
82 HRB

Hardness, Vickers

150 HV
163 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 52 W/m·K30 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Max Service Temperature (continuous) 425°C797 °F · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 10 % IACS · Electrical Resistivity 1.7×10⁻⁷ Ω·m6.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
60 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
65%

Weldability

92 / 100
90 / 100

Formability (cold)

78 / 100
70 / 100

Same in both: Castability 0 / 100 · Brazeability / Solderability 60 / 100 · Polishability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Embodied Water 40 L/kg4.8 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA516

A516 Annealed vs A516-HR — frequently asked

Is A516-HR stronger than A516 Annealed?

Yes. A516-HR has a typical yield strength of 340 MPa (49.3 ksi) against 285 MPa (41.3 ksi) for A516 Annealed — about 19% more. Tensile strength is 540 MPa (78.3 ksi) vs 500 MPa (72.5 ksi).

Which condition does FabDigit quote by default, Annealed or HR?

HR is the default A516 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, A516 Annealed or A516-HR?

A516 Annealed, by a small margin. Both rate good for machinability — 65/100 against 60/100 for A516-HR.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A516 Annealed and A516-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.