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Steel A204 Annealed vs A204 Normalized

Steel · A204 temper comparison

A204 Annealed and A204 Normalized are two conditions of the same steel grade, A204: Annealed versus Normalized. The chemistry is identical, so every difference below comes from the condition. A204 Normalized is the stronger of the two: yield strength 325 MPa (47.1 ksi) against 290 MPa (42.1 ksi) for A204 Annealed, about 12% more; tensile strength follows at 515 MPa (74.7 ksi) vs 475 MPa (68.9 ksi). A204 Normalized is harder — 155 HB against 145 HB for A204 Annealed — which matters for wear surfaces and threads.

A204 NormalizedChoose it when strength drives the design, or when surface hardness matters.

A204 Annealed vs A204 Normalized: properties

A204 AnnealedA204 Normalized

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

475 MPa68.9 ksi
515 MPa74.7 ksi

Yield Strength (0.2% offset)

290 MPa42.1 ksi
325 MPa47.1 ksi

Elongation at Break

27%
25%

Reduction in Area

55%
52%

Compressive Strength

290 MPa42.1 ksi
325 MPa47.1 ksi

Shear Strength

295 MPa42.8 ksi
315 MPa45.7 ksi

Fatigue Strength (Endurance Limit)

215 MPa31.2 ksi
235 MPa34.1 ksi

Fracture Toughness (K_IC)

100 MPa·√m91 ksi·√in
95 MPa·√m86.5 ksi·√in

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

145 HB
155 HB

Hardness, Rockwell B

78 HRB
82 HRB

Hardness, Vickers

152 HV
163 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,460°C2,660 °F · Liquidus Temperature 1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Max Service Temperature (continuous)

480°C896 °F
500°C932 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -29°C-20 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.3 % IACS
8.2 % IACS

Electrical Resistivity

2.08×10⁻⁷ Ω·m8.19 µΩ·in
2.1×10⁻⁷ Ω·m8.27 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
60%

Formability (cold)

68 / 100
62 / 100

Same in both: Weldability 72 / 100 · Castability 40 / 100 · Brazeability / Solderability 55 / 100 · Polishability 50 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 26 MJ/kg11,178 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Embodied Water 55 L/kg6.6 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleA204

A204 Annealed vs A204 Normalized — frequently asked

Is A204 Normalized stronger than A204 Annealed?

Yes. A204 Normalized has a typical yield strength of 325 MPa (47.1 ksi) against 290 MPa (42.1 ksi) for A204 Annealed — about 12% more. Tensile strength is 515 MPa (74.7 ksi) vs 475 MPa (68.9 ksi).

Which condition does FabDigit quote by default, Annealed or Normalized?

HR is the default A204 condition in the FabDigit quote flow (neither Annealed nor Normalized). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose A204 Annealed over A204 Normalized?

Pick A204 Normalized when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A204 Annealed and A204 Normalized side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.