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Steel 9255-CD vs 9255-HR

Steel · 9255 temper comparison

9255-CD and 9255-HR are two conditions of the same steel grade, 9255: CD (cold drawn) versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. 9255-CD is the stronger of the two: yield strength 760 MPa (110 ksi) against 620 MPa (89.9 ksi) for 9255-HR, about 23% more. In exchange, 9255-HR is the more ductile: elongation 15% versus 10% for 9255-CD, and 9255-HR is harder (285 HB vs 262 HB). 9255-HR runs hotter in service (400°C vs 300°C continuous).

9255-CDChoose it when strength drives the design.

9255-HRChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

9255-CD vs 9255-HR: properties

9255-CD9255-HR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

900 MPa131 ksi
1,000 MPa145 ksi

Yield Strength (0.2% offset)

760 MPa110 ksi
620 MPa89.9 ksi

Elongation at Break

10%
15%

Compressive Strength

780 MPa113 ksi
640 MPa92.8 ksi

Shear Strength

560 MPa81.2 ksi
600 MPa87 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
430 MPa62.4 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
60 MPa·√m54.6 ksi·√in

Charpy V-Notch Impact (RT)

12 J8.9 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

262 HB
285 HB

Hardness, Rockwell C

26 HRC
30 HRC

Hardness, Vickers

275 HV
300 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 35%

Physical

Density and transition temperatures.

Same in both: Density 7.8 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,470°C2,678 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

300°C572 °F
400°C752 °F

Same in both: Thermal Conductivity 46 W/m·K26.6 BTU/hr·ft·°F · Specific Heat Capacity 475 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.8 µm/m·K6.6 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

6.2 % IACS
6.5 % IACS

Electrical Resistivity

2.78×10⁻⁷ Ω·m10.9 µΩ·in
2.65×10⁻⁷ Ω·m10.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

48 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
45%

Weldability

22 / 100
25 / 100

Same in both: Formability (cold) 25 / 100 · Castability 30 / 100 · Brazeability / Solderability 30 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 30 MJ/kg12,898 BTU/lb · Embodied Carbon (primary production) 2.3 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale9255

9255-CD vs 9255-HR — frequently asked

Is 9255-CD stronger than 9255-HR?

Yes. 9255-CD has a typical yield strength of 760 MPa (110 ksi) against 620 MPa (89.9 ksi) for 9255-HR — about 23% more. Tensile strength is 900 MPa (131 ksi) vs 1,000 MPa (145 ksi).

Which condition does FabDigit quote by default, CD or HR?

QT425 is the default 9255 condition in the FabDigit quote flow (neither CD nor HR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 9255-CD or 9255-HR?

9255-CD, by a small margin. Both rate fair for machinability — 48/100 against 40/100 for 9255-HR.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 9255-CD and 9255-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.