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Steel 9254-CR vs 9254-HR

Steel · 9254 temper comparison

9254-CR and 9254-HR are two conditions of the same steel grade, 9254: CR (cold rolled) versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. 9254-CR is the stronger of the two: yield strength 900 MPa (131 ksi) against 620 MPa (89.9 ksi) for 9254-HR, about 45% more; tensile strength follows at 1,100 MPa (160 ksi) vs 1,030 MPa (149 ksi). In exchange, 9254-HR is the more ductile: elongation 12% versus 8% for 9254-CR, and 9254-CR is harder (320 HB vs 300 HB). 9254-HR runs hotter in service (250°C vs 200°C continuous).

9254-CRChoose it when strength drives the design.

9254-HRChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

9254-CR vs 9254-HR: properties

9254-CR9254-HR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

1,100 MPa160 ksi
1,030 MPa149 ksi

Yield Strength (0.2% offset)

900 MPa131 ksi
620 MPa89.9 ksi

Elongation at Break

8%
12%

Reduction in Area

20%
30%

Compressive Strength

920 MPa133 ksi
640 MPa92.8 ksi

Shear Strength

680 MPa98.6 ksi
640 MPa92.8 ksi

Fatigue Strength (Endurance Limit)

480 MPa69.6 ksi
450 MPa65.3 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
50 MPa·√m45.5 ksi·√in

Charpy V-Notch Impact (RT)

12 J8.9 ft·lbf
15 J11.1 ft·lbf

Hardness, Brinell

320 HB
300 HB

Hardness, Rockwell C

34 HRC
31 HRC

Hardness, Vickers

335 HV
315 HV

Same in both: Elastic (Young's) Modulus 206 GPa29.9 Msi · Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

200°C392 °F
250°C482 °F

Same in both: Thermal Conductivity 44 W/m·K25.4 BTU/hr·ft·°F · Specific Heat Capacity 475 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12 µm/m·K6.7 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.5 % IACS · Electrical Resistivity 2.3×10⁻⁷ Ω·m9.06 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

34 / 100
38 / 100

Machinability Rating (AISI 1212 = 100 %)

35%
40%

Formability (cold)

30 / 100
35 / 100

Same in both: Weldability 20 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 31 MJ/kg13,328 BTU/lb · Embodied Carbon (primary production) 2.3 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale9254

9254-CR vs 9254-HR — frequently asked

Is 9254-CR stronger than 9254-HR?

Yes. 9254-CR has a typical yield strength of 900 MPa (131 ksi) against 620 MPa (89.9 ksi) for 9254-HR — about 45% more. Tensile strength is 1,100 MPa (160 ksi) vs 1,030 MPa (149 ksi).

Which condition does FabDigit quote by default, CR or HR?

HR is the default 9254 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose 9254-CR over 9254-HR?

Pick 9254-CR when strength drives the design. Pick 9254-HR when the part is bent, formed or impact-loaded, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 9254-CR and 9254-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.