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Steel 8642-A vs 8642-HR

Steel · 8642 temper comparison

8642-A and 8642-HR are two conditions of the same steel grade, 8642: A (solution annealed) versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. 8642-HR is the stronger of the two: yield strength 490 MPa (71.1 ksi) against 435 MPa (63.1 ksi) for 8642-A, about 13% more; tensile strength follows at 830 MPa (120 ksi) vs 710 MPa (103 ksi). In exchange, 8642-A is the more ductile: elongation 21% versus 18% for 8642-HR, and 8642-HR is harder (241 HB vs 192 HB).

8642-AChoose it when the part is bent, formed or impact-loaded.

8642-HRChoose it when strength drives the design.

8642-A vs 8642-HR: properties

8642-A8642-HR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

710 MPa103 ksi
830 MPa120 ksi

Yield Strength (0.2% offset)

435 MPa63.1 ksi
490 MPa71.1 ksi

Elongation at Break

21%
18%

Reduction in Area

50%
45%

Compressive Strength

1,030 MPa149 ksi
500 MPa72.5 ksi

Shear Strength

680 MPa98.6 ksi
500 MPa72.5 ksi

Fatigue Strength (Endurance Limit)

320 MPa46.4 ksi
380 MPa55.1 ksi

Fracture Toughness (K_IC)

80 MPa·√m72.8 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

192 HB
241 HB

Hardness, Rockwell C

34 HRC
23 HRC

Hardness, Vickers

200 HV
253 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 475 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Max Service Temperature (continuous) 400°C752 °F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
8 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.15×10⁻⁷ Ω·m8.46 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
58%

Weldability

45 / 100
38 / 100

Formability (cold)

50 / 100
35 / 100

Same in both: Brazeability / Solderability 50 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb · Embodied Carbon (primary production) 2.4 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale8642

8642-A vs 8642-HR — frequently asked

Is 8642-HR stronger than 8642-A?

Yes. 8642-HR has a typical yield strength of 490 MPa (71.1 ksi) against 435 MPa (63.1 ksi) for 8642-A — about 13% more. Tensile strength is 830 MPa (120 ksi) vs 710 MPa (103 ksi).

Which condition does FabDigit quote by default, A or HR?

QT540 is the default 8642 condition in the FabDigit quote flow (neither A nor HR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 8642-A or 8642-HR?

8642-A, by a small margin. Both rate good for machinability — 60/100 against 55/100 for 8642-HR; for welding the order is 8642-A first (fair, 45/100) then 8642-HR (fair, 38/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 8642-A and 8642-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.