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Steel 5160 Cold Drawn vs 5160 Normalized

Steel · 5160 temper comparison

5160 Cold Drawn and 5160 Normalized are two conditions of the same steel grade, 5160: Cold Drawn versus Normalized. The chemistry is identical, so every difference below comes from the condition. 5160 Cold Drawn is the stronger of the two: yield strength 700 MPa (102 ksi) against 530 MPa (76.9 ksi) for 5160 Normalized, about 32% more. In exchange, 5160 Normalized is the more ductile: elongation 17.5% versus 10% for 5160 Cold Drawn, and 5160 Normalized is harder (269 HB vs 248 HB). 5160 Normalized runs hotter in service (400°C vs 300°C continuous). On the shop floor, 5160 Cold Drawn machines more easily (good vs fair).

5160 Cold DrawnChoose it when strength drives the design, or when the part is machined in volume.

5160 NormalizedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

5160 Cold Drawn vs 5160 Normalized: properties

5160 Cold Drawn5160 Normalized

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

860 MPa125 ksi
957 MPa139 ksi

Yield Strength (0.2% offset)

700 MPa102 ksi
530 MPa76.9 ksi

Elongation at Break

10%
17.5%

Reduction in Area

35%
45%

Shear Strength

520 MPa75.4 ksi
575 MPa83.4 ksi

Fatigue Strength (Endurance Limit)

380 MPa55.1 ksi
430 MPa62.4 ksi

Charpy V-Notch Impact (RT)

14 J10.3 ft·lbf
11 J8.1 ft·lbf

Hardness, Brinell

248 HB
269 HB

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell B 92 HRB

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
45 W/m·K26 BTU/hr·ft·°F

Max Service Temperature (continuous)

300°C572 °F
400°C752 °F

Same in both: Specific Heat Capacity 490 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
48%

Weldability

22 / 100
25 / 100

Formability (cold)

25 / 100
38 / 100

Same in both: Castability 40 / 100 · Brazeability / Solderability 55 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 30 MJ/kg12,898 BTU/lb · Embodied Carbon (primary production) 2.2 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale5160

5160 Cold Drawn vs 5160 Normalized — frequently asked

Is 5160 Cold Drawn stronger than 5160 Normalized?

Yes. 5160 Cold Drawn has a typical yield strength of 700 MPa (102 ksi) against 530 MPa (76.9 ksi) for 5160 Normalized — about 32% more. Tensile strength is 860 MPa (125 ksi) vs 957 MPa (139 ksi).

Which condition does FabDigit quote by default, Cold Drawn or Normalized?

Annealed is the default 5160 condition in the FabDigit quote flow (neither Cold Drawn nor Normalized). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 5160 Cold Drawn or 5160 Normalized?

5160 Cold Drawn. Its machinability rates good (58/100) against fair (45/100) for 5160 Normalized.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5160 Cold Drawn and 5160 Normalized side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.