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Steel 5135-A vs 5135-IH

Steel · 5135 temper comparison

5135-A and 5135-IH are two conditions of the same steel grade, 5135: A (solution annealed) versus IH (induction hardened). The chemistry is identical, so every difference below comes from the condition. 5135-IH is the stronger of the two: yield strength 830 MPa (120 ksi) against 300 MPa (43.5 ksi) for 5135-A, about 177% more; tensile strength follows at 1,010 MPa (146 ksi) vs 570 MPa (82.7 ksi). In exchange, 5135-A is the more ductile: elongation 28% versus 15% for 5135-IH, and 5135-IH is harder (570 HB vs 165 HB). 5135-A runs hotter in service (400°C vs 200°C continuous). On the shop floor, 5135-A machines more easily (good vs not recommended) and 5135-A welds better (fair vs not recommended).

5135-AChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

5135-IHChoose it when strength drives the design.

5135-A vs 5135-IH: properties

5135-A5135-IH

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

570 MPa82.7 ksi
1,010 MPa146 ksi

Yield Strength (0.2% offset)

300 MPa43.5 ksi
830 MPa120 ksi

Elongation at Break

28%
15%

Reduction in Area

56%
50%

Shear Strength

400 MPa58 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

275 MPa39.9 ksi
600 MPa87 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
28 J20.7 ft·lbf

Hardness, Brinell

165 HB
570 HB

Hardness, Vickers

175 HV
600 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell B 85 HRB

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
42 W/m·K24.3 BTU/hr·ft·°F

Max Service Temperature (continuous)

400°C752 °F
200°C392 °F

Same in both: Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
7.5 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.3×10⁻⁷ Ω·m9.06 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
12 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
15%

Weldability

48 / 100
12 / 100

Formability (cold)

50 / 100
5 / 100

Same in both: Brazeability / Solderability 55 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 27 MJ/kg11,608 BTU/lb · Embodied Carbon (primary production) 2.1 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale5135

5135-A vs 5135-IH — frequently asked

Is 5135-IH stronger than 5135-A?

Yes. 5135-IH has a typical yield strength of 830 MPa (120 ksi) against 300 MPa (43.5 ksi) for 5135-A — about 177% more. Tensile strength is 1,010 MPa (146 ksi) vs 570 MPa (82.7 ksi).

Which condition does FabDigit quote by default, A or IH?

A is the default 5135 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 5135-A or 5135-IH?

5135-A. Its machinability rates good (55/100) against not recommended (12/100) for 5135-IH; for welding the order is 5135-A first (fair, 48/100) then 5135-IH (not recommended, 12/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5135-A and 5135-IH side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.