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Steel 4340 vs P20

Steel · grade comparison

Steel 4340 and P20 are both steel grades. 4340 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 440 MPa (63.8 ksi) for P20, about 41% more; tensile strength follows at 950 MPa (138 ksi) vs 700 MPa (102 ksi). In exchange, P20 is the more ductile: elongation 20% versus 18% for 4340, and 4340 is harder (285 HB vs 200 HB). P20 runs hotter in service (450°C vs 400°C continuous) and 4340 conducts heat better (44.5 W/m·K vs 32 W/m·K). On the shop floor, P20 machines more easily (good vs fair), P20 welds better (fair vs poor), and 4340 sits in a lower cost tier (premium, $$$) than P20 (specialty, $$$$$).

4340Choose it when strength drives the design, or when cost is the deciding factor.

P20Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

4340 vs P20: properties

4340P20

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

950 MPa138 ksi
700 MPa102 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
440 MPa63.8 ksi

Elongation at Break

18%
20%

Reduction in Area

45%
55%

Compressive Strength

640 MPa92.8 ksi
900 MPa131 ksi

Shear Strength

580 MPa84.1 ksi
620 MPa89.9 ksi

Fatigue Strength (Endurance Limit)

430 MPa62.4 ksi
460 MPa66.7 ksi

Fracture Toughness (K_IC)

95 MPa·√m86.5 ksi·√in
65 MPa·√m59.2 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

285 HB
200 HB

Hardness, Rockwell B

100 HRB
93 HRB

Hardness, Rockwell C

29 HRC
31 HRC

Hardness, Vickers

300 HV
315 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.8 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,416°C2,581 °F
1,420°C2,588 °F

Liquidus Temperature

1,454°C2,649 °F
1,480°C2,696 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44.5 W/m·K25.7 BTU/hr·ft·°F
32 W/m·K18.5 BTU/hr·ft·°F

Specific Heat Capacity

475 J/kg·K0.11 BTU/lb·°F
460 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.3 µm/m·K6.8 µin/in·°F
12.4 µm/m·K6.9 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
450°C842 °F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

7 % IACS
—

Electrical Resistivity

2.48×10⁻⁷ Ω·m9.76 µΩ·in
2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.62 V
-0.6 V

Corrosion Resistance

12 / 100
15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

48 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
75%

Weldability

33 / 100
50 / 100

Formability (cold)

35 / 100
30 / 100

Castability

45 / 100
—

Brazeability / Solderability

55 / 100
40 / 100

Polishability

70 / 100
55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.2 kg CO₂/kg

Typical Recycled Content

30%
40%

Same in both: Embodied Energy (primary production) 32 MJ/kg13,758 BTU/lb · Embodied Water 60 L/kg7.2 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

121 kN·m/kg
90 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.3 MN·m/kg

Modulus of Resilience

938 kJ/m³
472 kJ/m³

Thermal Diffusivity

11.9 mm²/s
8.9 mm²/s

Thermal Shock Resistance Index

17
9

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale4340P20

Manufacturing and finishing

Capability4340P20
Sheet metalYes—
Default conditionHRAnnealed
Relative cost$$$ Premium$$$$$ Specialty
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

4340 vs P20 — frequently asked

Is 4340 stronger than P20?

Yes. 4340 has a typical yield strength of 620 MPa (89.9 ksi) against 440 MPa (63.8 ksi) for P20 — about 41% more. Tensile strength is 950 MPa (138 ksi) vs 700 MPa (102 ksi).

Which is cheaper, 4340 or P20?

4340 is the lower-cost material: it sits in the premium tier ($$$) while P20 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4340 or P20?

P20. Its machinability rates good (65/100) against fair (48/100) for 4340; for welding the order is P20 first (fair, 50/100) then 4340 (poor, 33/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4340 and P20 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.