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Steel 4068-HR vs 4068-QT425

Steel · 4068 temper comparison

4068-HR and 4068-QT425 are two conditions of the same steel grade, 4068: HR (hot rolled) versus QT425 (oil quenched and tempered at 425 °C). The chemistry is identical, so every difference below comes from the condition. 4068-QT425 is the stronger of the two: yield strength 1,350 MPa (196 ksi) against 520 MPa (75.4 ksi) for 4068-HR, about 160% more; tensile strength follows at 1,550 MPa (225 ksi) vs 880 MPa (128 ksi). In exchange, 4068-HR is the more ductile: elongation 14% versus 10% for 4068-QT425, and 4068-QT425 is harder (434 HB vs 255 HB). 4068-QT425 runs hotter in service (330°C vs 200°C continuous). On the shop floor, 4068-HR machines more easily (fair vs poor).

4068-HRChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

4068-QT425Choose it when strength drives the design, or when the part sees heat.

4068-HR vs 4068-QT425: properties

4068-HR4068-QT425

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

880 MPa128 ksi
1,550 MPa225 ksi

Yield Strength (0.2% offset)

520 MPa75.4 ksi
1,350 MPa196 ksi

Elongation at Break

14%
10%

Reduction in Area

32%
30%

Compressive Strength

530 MPa76.9 ksi
430 MPa62.4 ksi

Shear Strength

530 MPa76.9 ksi
950 MPa138 ksi

Fatigue Strength (Endurance Limit)

395 MPa57.3 ksi
650 MPa94.3 ksi

Charpy V-Notch Impact (RT)

8 J5.9 ft·lbf
12 J8.9 ft·lbf

Hardness, Brinell

255 HB
434 HB

Hardness, Rockwell B

100 HRB
94 HRB

Hardness, Vickers

268 HV
460 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,470°C2,678 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

200°C392 °F
330°C626 °F

Same in both: Thermal Conductivity 42 W/m·K24.3 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.5 µm/m·K6.4 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -20°C-4 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

42%
18%

Weldability

10 / 100
12 / 100

Formability (cold)

18 / 100
30 / 100

Same in both: Brazeability / Solderability 45 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 30 MJ/kg12,898 BTU/lb · Embodied Carbon (primary production) 2.2 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale4068

4068-HR vs 4068-QT425 — frequently asked

Is 4068-QT425 stronger than 4068-HR?

Yes. 4068-QT425 has a typical yield strength of 1,350 MPa (196 ksi) against 520 MPa (75.4 ksi) for 4068-HR — about 160% more. Tensile strength is 1,550 MPa (225 ksi) vs 880 MPa (128 ksi).

Which condition does FabDigit quote by default, HR or QT425?

A is the default 4068 condition in the FabDigit quote flow (neither HR nor QT425). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 4068-HR or 4068-QT425?

4068-HR. Its machinability rates fair (35/100) against poor (18/100) for 4068-QT425.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4068-HR and 4068-QT425 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.