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Steel 4042-CD vs 4042-HR

Steel · 4042 temper comparison

4042-CD and 4042-HR are two conditions of the same steel grade, 4042: CD (cold drawn) versus HR (hot rolled). The chemistry is identical, so every difference below comes from the condition. 4042-CD is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 415 MPa (60.2 ksi) for 4042-HR, about 49% more; tensile strength follows at 720 MPa (104 ksi) vs 660 MPa (95.7 ksi). In exchange, 4042-HR is the more ductile: elongation 20% versus 14% for 4042-CD, and 4042-CD is harder (217 HB vs 197 HB). 4042-HR runs hotter in service (400°C vs 300°C continuous). On the shop floor, 4042-CD machines more easily (65 vs 55 out of 100).

4042-CDChoose it when strength drives the design, or when the part is machined in volume.

4042-HRChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

4042-CD vs 4042-HR: properties

4042-CD4042-HR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

720 MPa104 ksi
660 MPa95.7 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
415 MPa60.2 ksi

Elongation at Break

14%
20%

Reduction in Area

40%
45%

Shear Strength

430 MPa62.4 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

320 MPa46.4 ksi
300 MPa43.5 ksi

Charpy V-Notch Impact (RT)

20 J14.8 ft·lbf
30 J22.1 ft·lbf

Hardness, Brinell

217 HB
197 HB

Hardness, Rockwell B

96 HRB
92 HRB

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

300°C572 °F
400°C752 °F

Same in both: Thermal Conductivity 42.6 W/m·K24.6 BTU/hr·ft·°F · Specific Heat Capacity 475 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.2 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 7.8 % IACS · Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.62 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
60%

Weldability

38 / 100
40 / 100

Formability (cold)

20 / 100
35 / 100

Same in both: Brazeability / Solderability 60 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 26 MJ/kg11,178 BTU/lb · Embodied Carbon (primary production) 2 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale4042

4042-CD vs 4042-HR — frequently asked

Is 4042-CD stronger than 4042-HR?

Yes. 4042-CD has a typical yield strength of 620 MPa (89.9 ksi) against 415 MPa (60.2 ksi) for 4042-HR — about 49% more. Tensile strength is 720 MPa (104 ksi) vs 660 MPa (95.7 ksi).

Which condition does FabDigit quote by default, CD or HR?

A is the default 4042 condition in the FabDigit quote flow (neither CD nor HR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 4042-CD or 4042-HR?

4042-CD, by a small margin. Both rate good for machinability — 65/100 against 55/100 for 4042-HR.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4042-CD and 4042-HR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.