Steel 4027-HR vs 4027-QT540
Steel · 4027 temper comparison
4027-HR and 4027-QT540 are two conditions of the same steel grade, 4027: HR (hot rolled) versus QT540 (Q&T 540 °C). The chemistry is identical, so every difference below comes from the condition. 4027-QT540 is the stronger of the two: yield strength 570 MPa (82.7 ksi) against 380 MPa (55.1 ksi) for 4027-HR, about 50% more; tensile strength follows at 720 MPa (104 ksi) vs 585 MPa (84.8 ksi). In exchange, 4027-HR is the more ductile: elongation 25% versus 22% for 4027-QT540, and 4027-QT540 is harder (212 HB vs 170 HB).
4027-HRChoose it when the part is bent, formed or impact-loaded.
4027-QT540Choose it when strength drives the design.
4027-HR vs 4027-QT540: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29
Physical
Density and transition temperatures.
Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,420°C2,588 °F · Liquidus Temperature 1,500°C2,732 °F
Thermal
How each material carries heat and how hot it can run.
Max Service Temperature (continuous)
Same in both: Thermal Conductivity 44 W/m·K25.4 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.2 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -30°C-22 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 7.5 % IACS · Electrical Resistivity 2.3×10⁻⁷ Ω·m9.06 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 12 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Same in both: Castability 40 / 100 · Brazeability / Solderability 70 / 100 · Polishability 60 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 25 MJ/kg10,748 BTU/lb · Embodied Carbon (primary production) 1.9 kg CO₂/kg · Embodied Water 45 L/kg5.4 gal/lb · Typical Recycled Content 30%
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
4027-HR vs 4027-QT540 — frequently asked
Is 4027-QT540 stronger than 4027-HR?
Yes. 4027-QT540 has a typical yield strength of 570 MPa (82.7 ksi) against 380 MPa (55.1 ksi) for 4027-HR — about 50% more. Tensile strength is 720 MPa (104 ksi) vs 585 MPa (84.8 ksi).
Which condition does FabDigit quote by default, HR or QT540?
A is the default 4027 condition in the FabDigit quote flow (neither HR nor QT540). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which welds better, 4027-HR or 4027-QT540?
4027-HR. Its weldability rates good (60/100) against fair (52/100) for 4027-QT540.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 4027-HR and 4027-QT540 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.