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Steel 4012-HR vs 4012-SR

Steel · 4012 temper comparison

4012-HR and 4012-SR are two conditions of the same steel grade, 4012: HR (hot rolled) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. 4012-SR is the stronger of the two: yield strength 420 MPa (60.9 ksi) against 320 MPa (46.4 ksi) for 4012-HR, about 31% more; tensile strength follows at 520 MPa (75.4 ksi) vs 480 MPa (69.6 ksi). In exchange, 4012-HR is the more ductile: elongation 27% versus 20% for 4012-SR, and 4012-SR is harder (156 HB vs 143 HB). 4012-HR runs hotter in service (400°C vs 350°C continuous).

4012-HRChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

4012-SRChoose it when strength drives the design.

4012-HR vs 4012-SR: properties

4012-HR4012-SR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

480 MPa69.6 ksi
520 MPa75.4 ksi

Yield Strength (0.2% offset)

320 MPa46.4 ksi
420 MPa60.9 ksi

Elongation at Break

27%
20%

Reduction in Area

55%
48%

Shear Strength

320 MPa46.4 ksi
345 MPa50 ksi

Fatigue Strength (Endurance Limit)

220 MPa31.9 ksi
240 MPa34.8 ksi

Charpy V-Notch Impact (RT)

85 J62.7 ft·lbf
60 J44.3 ft·lbf

Hardness, Brinell

143 HB
156 HB

Hardness, Rockwell B

78 HRB
82 HRB

Hardness, Vickers

150 HV
164 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

400°C752 °F
350°C662 °F

Same in both: Thermal Conductivity 44 W/m·K25.4 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.2 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.8 % IACS
7.7 % IACS

Electrical Resistivity

2.2×10⁻⁷ Ω·m8.66 µΩ·in
2.24×10⁻⁷ Ω·m8.82 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 11 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
63 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
70%

Weldability

80 / 100
78 / 100

Formability (cold)

68 / 100
55 / 100

Same in both: Brazeability / Solderability 70 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 29 MJ/kg12,468 BTU/lb · Embodied Carbon (primary production) 2.1 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale4012

4012-HR vs 4012-SR — frequently asked

Is 4012-SR stronger than 4012-HR?

Yes. 4012-SR has a typical yield strength of 420 MPa (60.9 ksi) against 320 MPa (46.4 ksi) for 4012-HR — about 31% more. Tensile strength is 520 MPa (75.4 ksi) vs 480 MPa (69.6 ksi).

Which condition does FabDigit quote by default, HR or SR?

N is the default 4012 condition in the FabDigit quote flow (neither HR nor SR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 4012-HR or 4012-SR?

4012-SR, by a small margin. Both rate good for machinability — 63/100 against 55/100 for 4012-HR.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4012-HR and 4012-SR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.