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Steel 25MnCr5 Hot Rolled vs 25MnCr5 Q&T

Steel · 25MnCr5 temper comparison

25MnCr5 Hot Rolled and 25MnCr5 Q&T are two conditions of the same steel grade, 25MnCr5: Hot Rolled versus Q&T (quenched and tempered). The chemistry is identical, so every difference below comes from the condition. 25MnCr5 Q&T is the stronger of the two: yield strength 800 MPa (116 ksi) against 420 MPa (60.9 ksi) for 25MnCr5 Hot Rolled, about 90% more; tensile strength follows at 1,000 MPa (145 ksi) vs 680 MPa (98.6 ksi). In exchange, 25MnCr5 Hot Rolled is the more ductile: elongation 17% versus 12% for 25MnCr5 Q&T, and 25MnCr5 Q&T is harder (300 HB vs 210 HB). 25MnCr5 Q&T runs hotter in service (400°C vs 180°C continuous).

25MnCr5 Hot RolledChoose it when the part is bent, formed or impact-loaded.

25MnCr5 Q&TChoose it when strength drives the design, or when the part sees heat.

25MnCr5 Hot Rolled vs 25MnCr5 Q&T: properties

25MnCr5 Hot Rolled25MnCr5 Q&T

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

680 MPa98.6 ksi
1,000 MPa145 ksi

Yield Strength (0.2% offset)

420 MPa60.9 ksi
800 MPa116 ksi

Elongation at Break

17%
12%

Reduction in Area

40%
45%

Shear Strength

420 MPa60.9 ksi
380 MPa55.1 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
450 MPa65.3 ksi

Fracture Toughness (K_IC)

65 MPa·√m59.2 ksi·√in
70 MPa·√m63.7 ksi·√in

Charpy V-Notch Impact (RT)

42 J31 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

210 HB
300 HB

Hardness, Rockwell B

94 HRB
91 HRB

Hardness, Vickers

220 HV
200 HV

Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,425°C2,597 °F · Liquidus Temperature 1,490°C2,714 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

180°C356 °F
400°C752 °F

Same in both: Thermal Conductivity 44 W/m·K25.4 BTU/hr·ft·°F · Specific Heat Capacity 470 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.5 µm/m·K6.4 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Resistivity 2.1×10⁻⁷ Ω·m8.27 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 10 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
58 / 100

Machinability Rating (AISI 1212 = 100 %)

52%
45%

Formability (cold)

44 / 100
55 / 100

Same in both: Weldability 42 / 100 · Castability 30 / 100 · Brazeability / Solderability 60 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 29 MJ/kg12,468 BTU/lb · Embodied Carbon (primary production) 2.1 kg CO₂/kg · Embodied Water 55 L/kg6.6 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale25MnCr5

25MnCr5 Hot Rolled vs 25MnCr5 Q&T — frequently asked

Is 25MnCr5 Q&T stronger than 25MnCr5 Hot Rolled?

Yes. 25MnCr5 Q&T has a typical yield strength of 800 MPa (116 ksi) against 420 MPa (60.9 ksi) for 25MnCr5 Hot Rolled — about 90% more. Tensile strength is 1,000 MPa (145 ksi) vs 680 MPa (98.6 ksi).

Which condition does FabDigit quote by default, Hot Rolled or Q&T?

Annealed is the default 25MnCr5 condition in the FabDigit quote flow (neither Hot Rolled nor Q&T). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 25MnCr5 Hot Rolled or 25MnCr5 Q&T?

25MnCr5 Q&T. Its machinability rates good (58/100) against fair (50/100) for 25MnCr5 Hot Rolled.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 25MnCr5 Hot Rolled and 25MnCr5 Q&T side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.