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Stainless Steel E309-AW vs E309 PWHT

Stainless Steel · E309 temper comparison

E309-AW and E309 PWHT are two conditions of the same stainless steel grade, E309: AW (as-welded deposit) versus PWHT (post-weld heat treated). The chemistry is identical, so every difference below comes from the condition. Both yield at about 420 MPa — the mechanical properties are the same, and the difference is in how the stock is processed and what it is certified to (as-welded deposit versus post-weld heat treated). E309-AW is the more ductile: elongation 37% versus 28% for E309 PWHT, and E309 PWHT is harder (200 HB vs 185 HB).

E309-AWChoose it when the part is bent, formed or impact-loaded.

E309-AW vs E309 PWHT: properties

E309-AWE309 PWHT

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

600 MPa87 ksi
620 MPa89.9 ksi

Yield Strength (0.2% offset)

420 MPa60.9 ksi
440 MPa63.8 ksi

Elongation at Break

37%
28%

Reduction in Area

50%
40%

Compressive Strength

420 MPa60.9 ksi
440 MPa63.8 ksi

Shear Strength

380 MPa55.1 ksi
395 MPa57.3 ksi

Fatigue Strength (Endurance Limit)

250 MPa36.3 ksi
255 MPa37 ksi

Fracture Toughness (K_IC)

150 MPa·√m137 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

55 J40.6 ft·lbf
28 J20.7 ft·lbf

Hardness, Brinell

185 HB
200 HB

Hardness, Rockwell B

90 HRB
93 HRB

Hardness, Vickers

195 HV
210 HV

Same in both: Elastic (Young's) Modulus 196 GPa28.4 Msi · Shear Modulus 77 GPa11.2 Msi · Bulk Modulus 150 GPa21.8 Msi · Poisson's Ratio 0.29 · Hardness, Rockwell C 11 HRC

Physical

Density and transition temperatures.

Same in both: Density 7.9 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

15.5 W/m·K9 BTU/hr·ft·°F
15.8 W/m·K9.1 BTU/hr·ft·°F

Max Service Temperature (continuous)

850°C1,562 °F
800°C1,472 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 15 µm/m·K8.3 µin/in·°F · Latent Heat of Fusion 270 J/g116 BTU/lb · Min Service Temperature -100°C-148 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.2 % IACS
2.3 % IACS

Electrical Resistivity

7.8×10⁻⁷ Ω·m30.7 µΩ·in
7.6×10⁻⁷ Ω·m29.9 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

66 / 100
55 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.05 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
33 / 100

Machinability Rating (AISI 1212 = 100 %)

38%
36%

Weldability

88 / 100
85 / 100

Formability (cold)

45 / 100
36 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 60 MJ/kg25,795 BTU/lb · Embodied Carbon (primary production) 6 kg CO₂/kg · Embodied Water 120 L/kg14.4 gal/lb · Typical Recycled Content 55%

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scaleE309

E309-AW vs E309 PWHT — frequently asked

What is the difference between E309-AW and E309 PWHT?

E309-AW and E309 PWHT are two conditions of the same stainless steel grade, E309: AW (as-welded deposit) versus PWHT (post-weld heat treated). The chemistry is identical, so every difference below comes from the condition. Both yield at about 420 MPa — the mechanical properties are the same, and the difference is in how the stock is processed and what it is certified to (as-welded deposit versus post-weld heat treated).

Which condition does FabDigit quote by default, AW or PWHT?

E309-16 is the default E309 condition in the FabDigit quote flow (neither AW nor PWHT). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose E309-AW over E309 PWHT?

Pick E309-AW when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in E309-AW and E309 PWHT side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.