FabDigitFabDigit

Stainless Steel 420 vs SUS440C

Stainless Steel · grade comparison

Stainless Steel 420 and SUS440C are both stainless steel grades. SUS440C is the stronger of the two: yield strength 450 MPa (65.3 ksi) against 360 MPa (52.2 ksi) for 420, about 25% more; tensile strength follows at 760 MPa (110 ksi) vs 690 MPa (100 ksi). In exchange, 420 is the more ductile: elongation 22% versus 14% for SUS440C, and SUS440C is harder (240 HB vs 200 HB). On the shop floor, 420 machines more easily (45 vs 35 out of 100) and 420 welds better (25 vs 15 out of 100).

420Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

SUS440CChoose it when strength drives the design.

420 vs SUS440C: properties

420SUS440C

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

160 GPa23.2 Msi
166 GPa24.1 Msi

Poisson's Ratio

0.29
0.28

Tensile Strength (Ultimate)

690 MPa100 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

360 MPa52.2 ksi
450 MPa65.3 ksi

Elongation at Break

22%
14%

Reduction in Area

55%
25%

Compressive Strength

380 MPa55.1 ksi
—

Shear Strength

420 MPa60.9 ksi
460 MPa66.7 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
—

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

200 HB
240 HB

Hardness, Rockwell B

93 HRB
99 HRB

Hardness, Vickers

210 HV
250 HV

Hardness, Rockwell C

—
22 HRC

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 78 GPa11.3 Msi · Fatigue Strength (Endurance Limit) 350 MPa50.8 ksi

Physical

Density and transition temperatures.

Density

7.75 g/cm³0.28 lb/in³
7.68 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,454°C2,649 °F
1,370°C2,498 °F

Liquidus Temperature

1,510°C2,750 °F
1,480°C2,696 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
24.2 W/m·K14 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

10.3 µm/m·K5.7 µin/in·°F
10.2 µm/m·K5.7 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

650°C1,202 °F
600°C1,112 °F

Min Service Temperature

-30°C-22 °F
-70°C-94 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.1 % IACS
2.9 % IACS

Electrical Resistivity

5.5×10⁻⁷ Ω·m21.7 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.3 V
-0.25 V

Corrosion Resistance

40 / 100
42 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
40%

Weldability

25 / 100
15 / 100

Formability (cold)

40 / 100
20 / 100

Castability

45 / 100
—

Same in both: Brazeability / Solderability 40 / 100 · Polishability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

3.5 kg CO₂/kg
5 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
220 L/kg26.4 gal/lb

Same in both: Typical Recycled Content 45%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

89 kN·m/kg
99 kN·m/kg

Specific Stiffness (E / density)

25.8 MN·m/kg
26 MN·m/kg

Modulus of Resilience

324 kJ/m³
506 kJ/m³

Thermal Diffusivity

7 mm²/s
6.9 mm²/s

Thermal Shock Resistance Index

8
9

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale420SUS440C

Manufacturing and finishing

Capability420SUS440C
CNC machiningYes—
Default conditionAnnealed—
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

420 vs SUS440C — frequently asked

Is SUS440C stronger than 420?

Yes. SUS440C has a typical yield strength of 450 MPa (65.3 ksi) against 360 MPa (52.2 ksi) for 420 — about 25% more. Tensile strength is 760 MPa (110 ksi) vs 690 MPa (100 ksi).

Which is cheaper, 420 or SUS440C?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 420 or SUS440C?

420, by a small margin. Both rate fair for machinability — 45/100 against 35/100 for SUS440C; for welding the order is 420 first (poor, 25/100) then SUS440C (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 420 and SUS440C side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.