Stainless Steel 420 vs SUS440C
Stainless Steel · grade comparison
Stainless Steel 420 and SUS440C are both stainless steel grades. SUS440C is the stronger of the two: yield strength 450 MPa (65.3 ksi) against 360 MPa (52.2 ksi) for 420, about 25% more; tensile strength follows at 760 MPa (110 ksi) vs 690 MPa (100 ksi). In exchange, 420 is the more ductile: elongation 22% versus 14% for SUS440C, and SUS440C is harder (240 HB vs 200 HB). On the shop floor, 420 machines more easily (45 vs 35 out of 100) and 420 welds better (25 vs 15 out of 100).
420Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.
SUS440CChoose it when strength drives the design.
420 vs SUS440C: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all stainless steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Hardness, Rockwell C
Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Shear Modulus 78 GPa11.3 Msi · Fatigue Strength (Endurance Limit) 350 MPa50.8 ksi
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Same in both: Brazeability / Solderability 40 / 100 · Polishability 85 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Same in both: Typical Recycled Content 45%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 420 | SUS440C |
|---|---|---|
| CNC machining | Yes | — |
| Default condition | Annealed | — |
| Relative cost | $$$ Premium | $$$ Premium |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| AlCrN | Yes | — |
| AlTiN | Yes | — |
| Black Oxide | Yes | — |
| CVD Al2O3 | Yes | — |
| CVD TiCN | Yes | — |
| CVD TiN | Yes | — |
| Cerakote | Yes | — |
| Chrome Plating | Yes | — |
| CrN | Yes | — |
| DLC | Yes | — |
| Electropolishing | Yes | — |
| HVOF Coating | Yes | — |
| MoS2 | Yes | — |
| Multilayer CVD | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Passivation (Stainless Steel) | Yes | — |
They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.
420 vs SUS440C — frequently asked
Is SUS440C stronger than 420?
Yes. SUS440C has a typical yield strength of 450 MPa (65.3 ksi) against 360 MPa (52.2 ksi) for 420 — about 25% more. Tensile strength is 760 MPa (110 ksi) vs 690 MPa (100 ksi).
Which is cheaper, 420 or SUS440C?
Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 420 or SUS440C?
420, by a small margin. Both rate fair for machinability — 45/100 against 35/100 for SUS440C; for welding the order is 420 first (poor, 25/100) then SUS440C (poor, 15/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 420 and SUS440C side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.
