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Stainless Steel 420 vs S41425

Stainless Steel · grade comparison

Stainless Steel 420 and S41425 are both stainless steel grades. S41425 is the stronger of the two: yield strength 810 MPa (117 ksi) against 360 MPa (52.2 ksi) for 420, about 125% more; tensile strength follows at 930 MPa (135 ksi) vs 690 MPa (100 ksi). In exchange, 420 is the more ductile: elongation 22% versus 17% for S41425, and S41425 is harder (285 HB vs 200 HB). 420 runs hotter in service (650°C vs 480°C continuous) and 420 conducts electricity better (3.1 % IACS vs 2.5 % IACS). On the shop floor, 420 machines more easily (45 vs 35 out of 100), S41425 welds better (good vs poor), and 420 sits in a lower cost tier (premium, $$$) than S41425 (high, $$$$).

420Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

S41425Choose it when strength drives the design, or when it will be welded.

420 vs S41425: properties

420S41425

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

78 GPa11.3 Msi
77 GPa11.2 Msi

Tensile Strength (Ultimate)

690 MPa100 ksi
930 MPa135 ksi

Yield Strength (0.2% offset)

360 MPa52.2 ksi
810 MPa117 ksi

Elongation at Break

22%
17%

Compressive Strength

380 MPa55.1 ksi
810 MPa117 ksi

Shear Strength

420 MPa60.9 ksi
570 MPa82.7 ksi

Fatigue Strength (Endurance Limit)

350 MPa50.8 ksi
440 MPa63.8 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
130 MPa·√m118 ksi·√in

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
75 J55.3 ft·lbf

Hardness, Brinell

200 HB
285 HB

Hardness, Rockwell B

93 HRB
—

Hardness, Vickers

210 HV
300 HV

Hardness, Rockwell C

—
29 HRC

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 55%

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,454°C2,649 °F
1,400°C2,552 °F

Liquidus Temperature

1,510°C2,750 °F
1,490°C2,714 °F

Same in both: Density 7.75 g/cm³0.28 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
25 W/m·K14.4 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
470 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

10.3 µm/m·K5.7 µin/in·°F
10.8 µm/m·K6 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

650°C1,202 °F
480°C896 °F

Min Service Temperature

-30°C-22 °F
-60°C-76 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.1 % IACS
2.5 % IACS

Electrical Resistivity

5.5×10⁻⁷ Ω·m21.7 µΩ·in
7×10⁻⁷ Ω·m27.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.3 V
-0.28 V

Corrosion Resistance

40 / 100
44 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
32%

Weldability

25 / 100
65 / 100

Formability (cold)

40 / 100
25 / 100

Castability

45 / 100
—

Polishability

85 / 100
72 / 100

Same in both: Brazeability / Solderability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

3.5 kg CO₂/kg
3.4 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
130 L/kg15.6 gal/lb

Typical Recycled Content

45%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

89 kN·m/kg
120 kN·m/kg

Modulus of Resilience

324 kJ/m³
1,640 kJ/m³

Thermal Diffusivity

7 mm²/s
6.9 mm²/s

Thermal Shock Resistance Index

8
11

Same in both: Specific Stiffness (E / density) 25.8 MN·m/kg

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale420S41425

Manufacturing and finishing

Capability420S41425
CNC machiningYes—
Default conditionAnnealed—
Relative cost$$$ Premium$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

420 vs S41425 — frequently asked

Is S41425 stronger than 420?

Yes. S41425 has a typical yield strength of 810 MPa (117 ksi) against 360 MPa (52.2 ksi) for 420 — about 125% more. Tensile strength is 930 MPa (135 ksi) vs 690 MPa (100 ksi).

Which is cheaper, 420 or S41425?

420 is the lower-cost material: it sits in the premium tier ($$$) while S41425 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 420 or S41425?

420, by a small margin. Both rate fair for machinability — 45/100 against 35/100 for S41425; for welding the order is S41425 first (good, 65/100) then 420 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 420 and S41425 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.