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Stainless Steel 420 vs S41003

Stainless Steel · grade comparison

Stainless Steel 420 and S41003 are both stainless steel grades. 420 is the stronger of the two: tensile strength 690 MPa (100 ksi) against 500 MPa (72.5 ksi) for S41003, about 38% more. In exchange, S41003 is the more ductile: elongation 27% versus 22% for 420, and 420 is harder (200 HB vs 165 HB). S41003 conducts heat better (30 W/m·K vs 24.9 W/m·K). On the shop floor, S41003 machines more easily (good vs fair), S41003 welds better (very good vs poor), and S41003 sits in a lower cost tier (budget, $) than 420 (premium, $$$).

420Choose it when strength drives the design.

S41003Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

420 vs S41003: properties

420S41003

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

78 GPa11.3 Msi
77 GPa11.2 Msi

Poisson's Ratio

0.29
0.3

Tensile Strength (Ultimate)

690 MPa100 ksi
500 MPa72.5 ksi

Yield Strength (0.2% offset)

360 MPa52.2 ksi
350 MPa50.8 ksi

Elongation at Break

22%
27%

Reduction in Area

55%
65%

Compressive Strength

380 MPa55.1 ksi
350 MPa50.8 ksi

Shear Strength

420 MPa60.9 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

350 MPa50.8 ksi
250 MPa36.3 ksi

Fracture Toughness (K_IC)

60 MPa·√m54.6 ksi·√in
100 MPa·√m91 ksi·√in

Charpy V-Notch Impact (RT)

25 J18.4 ft·lbf
80 J59 ft·lbf

Hardness, Brinell

200 HB
165 HB

Hardness, Rockwell B

93 HRB
87 HRB

Hardness, Vickers

210 HV
175 HV

Same in both: Elastic (Young's) Modulus 200 GPa29 Msi · Bulk Modulus 160 GPa23.2 Msi

Physical

Density and transition temperatures.

Density

7.75 g/cm³0.28 lb/in³
7.7 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,454°C2,649 °F
1,450°C2,642 °F

Same in both: Liquidus Temperature 1,510°C2,750 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

24.9 W/m·K14.4 BTU/hr·ft·°F
30 W/m·K17.3 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

10.3 µm/m·K5.7 µin/in·°F
10.4 µm/m·K5.8 µin/in·°F

Max Service Temperature (continuous)

650°C1,202 °F
600°C1,112 °F

Min Service Temperature

-30°C-22 °F
-20°C-4 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 260 J/g112 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

3.1 % IACS
2.9 % IACS

Electrical Resistivity

5.5×10⁻⁷ Ω·m21.7 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

40 / 100
45 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.3 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
55%

Weldability

25 / 100
75 / 100

Formability (cold)

40 / 100
60 / 100

Castability

45 / 100
—

Brazeability / Solderability

40 / 100
50 / 100

Polishability

85 / 100
50 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
40 MJ/kg17,197 BTU/lb

Embodied Carbon (primary production)

3.5 kg CO₂/kg
3 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
90 L/kg10.8 gal/lb

Typical Recycled Content

45%
60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

89 kN·m/kg
65 kN·m/kg

Specific Stiffness (E / density)

25.8 MN·m/kg
26 MN·m/kg

Modulus of Resilience

324 kJ/m³
306 kJ/m³

Thermal Diffusivity

7 mm²/s
8.5 mm²/s

Thermal Shock Resistance Index

8
7

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale420S41003

Manufacturing and finishing

Capability420S41003
CNC machiningYes—
Default conditionAnnealed—
Relative cost$$$ Premium$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
ElectropolishingYes—
HVOF CoatingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Passivation (Stainless Steel)Yes—

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

420 vs S41003 — frequently asked

Is 420 stronger than S41003?

Yes. 420 has a typical tensile strength of 690 MPa (100 ksi) against 500 MPa (72.5 ksi) for S41003 — about 38% more.

Which is cheaper, 420 or S41003?

S41003 is the lower-cost material: it sits in the budget tier ($) while 420 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 420 or S41003?

S41003. Its machinability rates good (55/100) against fair (45/100) for 420; for welding the order is S41003 first (very good, 75/100) then 420 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 420 and S41003 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.